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LG GC-L207 - User Manual

LG GC-L207
145 pages
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CAUTION
PLEASE READ CAREFULLY THE SAFETY PRECAUTIONS OF THIS BOOK
BEFORE CHECKING OR OPERATING THE REFRIGERATOR.
REFRIGERATOR
SERVICE MANUAL
Ref No :
GC-L207
Ref No :
GC-C207
Ref No :
GC-B207
Ref No :
GC-P207
http://biz.lgservice.com

Table of Contents

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LG GC-L207 Specifications

General IconGeneral
BrandLG
ModelGC-L207
CategoryRefrigerator
LanguageEnglish

Summary

Warnings and Precautions for Safety

Specifications

Parts Identification

How to Install Refrigerator

Adjusting Door Height

Guide on leveling the refrigerator by adjusting door height.

Installing Water Pipe

Instructions for connecting the water supply pipe to the refrigerator and icemaker.

Water Supply Connection

Details on connecting the water pipe and ensuring water supply to the unit.

Bottled Water and Filter Setup

Guidance for using bottled water and installing an external water filter.

Water Filter Installation

Step-by-step instructions for installing and replacing the water filter.

Icemaker Water Supply Control

Procedures to adjust the amount of water supplied to the icemaker.

Icemaker Water Supply Time Adjustment

Using DIP switches to control water supply time for the icemaker.

MICOM FUNCTION

Monitor Panel Overview

Explanation of buttons and indicators on the monitor panel.

Display Second Functions

Advanced display modes like buzzer mute, power saving, and exhibition mode.

Temperature Selection Function

How to adjust and display temperature settings for freezer and refrigerator compartments.

Automatic Ice Maker and Express Freezing

Principles for ice maker operation and the express freezing function.

Fan Control and Alarms

Control mechanisms for fan motors and explanation of door/button alarms.

Frost Removal and Sequential Operation

Operation cycles for frost removal and sequential built-in product operations.

Trouble Diagnosis (88-LED)

Codes and product statuses indicating failures for models with 88-LED displays.

Trouble Diagnosis (BarDot-LED)

Failure codes and operational status for models with Bar-LED or Dot-LED displays.

Test Function for Failure Search

Using test modes to diagnose product functions and identify faulty parts.

Ice Dispenser and Water Dispenser Functions

Operational principles of ice and water dispensing.

EXPLATION FOR MICOM CIRCUIT

PWB Power Circuit Explanation

Detailed explanation of the power supply circuit for the Printed Wiring Board.

Oscillation and Reset Circuits

Explanation of the oscillation circuit for synchronization and the reset circuit.

Load Driving and Door Switch Circuits

Circuits controlling component operation, dispenser, buzzer, and door status.

Dispenser Operation Circuit

Circuit diagram detailing the operation of the ice and water dispenser.

Door Opening Sensing Circuit

Explanation of the circuit that detects door opening status.

Temperature Sensing Circuit

Circuits for sensing temperatures in various compartments and for ice making.

Switch Entry and Option Designation Circuits

Circuits for sensing test signals, motor switches, and designating model options.

Stepping Motor Operation Circuit

Circuit explanation for the operation of the stepping motor.

Fan Motor Driving Circuit

Explanation of the circuit controlling the fan motors.

Temperature Compensation Circuits

Circuits for compensating temperature variations in freezing and cold storage rooms.

Display Circuit

Explanation of the circuit responsible for the refrigerator's display panel.

Key Button Input and Display Lighting Circuit

Circuit for detecting button inputs and controlling display panel LED lighting.

Compensation Circuit for WeakOver-Cold

Circuit for compensating temperature issues in the freezing room.

PWB Parts Drawings and List

Detailed drawings and a list of components on the Printed Wiring Board.

PWB Circuit Diagram

A comprehensive circuit diagram for the Printed Wiring Board.

ICE MAKER AND DISPENSER WORKING PRINCIPLES AND REPAIR

Ice Maker Working Principles

Explanation of how the automatic ice maker functions.

Dispenser Working Principles

How the ice and water dispenser operates.

Ice Maker Functions

Detailed functions of the ice maker including initial control, water supply, and ice making.

Ice Ejection Control Function

How the ice ejection process works, including timing and sensor inputs.

Test Function and Door Opening Impact

Using test functions and how freezer door opening affects operations.

Ice Maker Troubleshooting Guide

Step-by-step troubleshooting for common ice maker issues.

Ice Maker Circuit Diagrams

Circuit diagrams specific to the ice maker unit.

CIRCUIT

Circuit Diagram (Bar-LED Models)

Overall circuit diagram for models with Bar-LED display.

Circuit Diagram (88-LED Models)

Overall circuit diagram for models with 88-LED display.

TROUBLE DIAGNOSIS

Trouble Shooting: Power Issues

Diagnosing and resolving problems related to power supply and startup.

Trouble Diagnosis: No Cooling

Identifying causes and solutions for refrigerators that are not cooling properly.

Trouble Diagnosis: Weak Refrigeration

Diagnosing issues causing weak refrigeration performance.

Trouble Diagnosis: Cooling Air Circulation

Addressing problems related to insufficient cooling air circulation.

Trouble Diagnosis: Compressor and Refrigerant Issues

Troubleshooting compressor capacity, refrigerant levels, and continuous operation.

Trouble Diagnosis: Temperature and Sealing Issues

Diagnosing problems related to warm compartments, seal integrity, and insulation.

Trouble Diagnosis: Dew and Ice Formation

Identifying causes and solutions for dew and ice formation.

Trouble Diagnosis: Operational Sounds

Identifying and addressing unusual operational sounds from the refrigerator.

Trouble Diagnosis: Lamp, Switch, and Voltage Faults

Diagnosing issues with lamps, switches, and internal voltage.

Trouble Diagnosis: Structure, Odor, and Storage

Addressing structural issues, odors, and food storage impact.

Faults: Power and Compressor

Detailed diagnosis for power failures and compressor non-operation.

Faults: Temperature and Fan Motor

Diagnosing temperature issues and faulty fan motors.

Faults: Cooling and Refrigerant Leaks

Troubleshooting high temperatures due to cooling issues and refrigerant leaks.

Faults: Clogged Pipes and Fan Issues

Diagnosing problems from clogged pipes and faulty compressor compartment fans.

Faults: Defrosting Failure

Identifying causes and solutions for the failure of the automatic defrosting system.

Defrosting Failure: Wire, Duct, and Heater Checks

Specific checks for defrosting failures involving wiring, ducts, and heating elements.

Icing Issues and Door Seal Problems

Diagnosing icing in compartments and issues related to door seals.

Icing Causes and Defrosting Checks

Further analysis of icing causes and checks for defrosting system functionality.

Sound Diagnosis: Whizz and Resonant Sounds

Identifying and addressing whizzing, resonant, and fan operation sounds.

Sound Diagnosis: Vibration and Click Sounds

Diagnosing vibration issues and click sounds related to thermal expansion.

Sound Diagnosis: Burping and Whistle Sounds

Identifying causes for burping, water boiling, and whistle sounds.

Odor Diagnosis

Addressing food odors and plastic odors within the refrigerator compartment.

Micom System Faults

Diagnosing issues with the MICOM system, including PCB, LEDs, and connectors.

Cooling and Freezer Sensor Faults

Diagnosing problems related to cooling, freezer sensors, and fan motors.

Refrigerator Temperature and Damper Faults

Troubleshooting incorrect refrigerator temperatures and defective damper systems.

Defrost and Buzzer Faults

Diagnosing defrosting failures, buzzer issues, and display button malfunctions.

Dispenser and Relay Faults

Diagnosing problems with the water/ice dispenser, relays, and associated parts.

3. Cooling Cycle Heavy Repair

Refrigerant R600 a Features and Safety

Information on the properties, safety, and handling of R600a refrigerant.

Refrigerant Handling Utilities

Required tools and utilities for servicing the refrigerant system.

Pre-Servicing Checks and Precautions

Essential checks and precautions before servicing the cooling system.

Practical Work: Refrigerant Removal and Vacuum

Procedures for safely removing refrigerant and performing vacuum processes.

Practical Work: Recharging and Leak Testing

Steps for recharging refrigerant and conducting leakage tests.

Brazing Reference Drawings

Diagrams illustrating brazing points for different regions.

4. HOW TO DEAL WITH CLAIMS

Sound Analysis and Causes

Explaining common sounds like whizz, click, clunk, and vibration.

Sound Analysis: Water, Ice Maker, Dispenser

Diagnosing sounds related to water flow, ice maker, and dispenser operations.

Temperature Symptom Measures

Addressing issues like weak refrigeration, frozen food, and improper water temperature.

Odor and Frost Formation Causes

Explaining the causes of odors and frost formation in the refrigerator.

Other Problems: Case Heat, Bills, Condensation

Addressing issues like hot case, high bills, and condensation.

HOW TO DISASSEMBLE AND ASSEMBLE

Door Disassembly and Assembly

Step-by-step instructions for removing and reassembling refrigerator doors.

Handle, Shroud, and Icemaker Assembly

Procedures for disassembling and assembling handles, shrouds, and the icemaker unit.

Dispenser Disassembly and Assembly

Instructions for disassembling and assembling the dispenser components.

Dispenser Related Parts Identification

Exploded view and part list for dispenser components.

Home Bar Disassembly and Assembly

Procedures for disassembling and assembling the home bar door.

EXPLODED VIEW

Freezer Door Parts (GC-P207, GC-L207)

Exploded view of freezer door components.

Freezer Door Parts (GC-C207, GC-B207)

Exploded view of freezer door components.

Refrigerator Door Parts (GC-P207, GC-C207)

Exploded view of refrigerator door components.

Refrigerator Door Parts (GC-L207, GC-B207)

Exploded view of refrigerator door components.

Freezer Compartment Exploded View

Exploded view of the refrigerator's freezer compartment.

Refrigerator Compartment Exploded View

Exploded view of the refrigerator's main compartment.

Ice & Water Part Exploded View

Exploded view of the ice and water dispensing system components.

Machine Compartment Exploded View

Exploded view of the machine compartment, including the compressor.

Dispenser Part Exploded View

Exploded view of the dispenser unit and its associated parts.

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