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LG MS-304W - User Manual

LG MS-304W
47 pages
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MICROWAVE OVEN
SERVICE MANUAL
MODEL: MS-304W
MS-304WB
MS-304WG
MS-304WS
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

Table of Contents

Questions and Answers

LG MS-304W Specifications

General IconGeneral
BrandLG
ModelMS-304W
CategoryMicrowave Oven
LanguageEnglish

Summary

Safety Precautions

Precautions for Microwave Energy Exposure

Observe precautions during servicing to avoid possible exposure to excessive microwave energy.

Microwave Radiation Warning

Warning about not becoming exposed to radiation from the microwave generator or other parts.

Specifications

Repair Cautions and Hazards

High Voltage and Current Warning

Microwave ovens are high-voltage and high-current equipment requiring extreme care during repair.

Microwave Radiation Safety

Avoid exposure to microwave energy. Ensure secure connections and proper installation of components.

Installation Guide

Installing the Microwave Oven

Instructions for proper placement, ventilation, and environmental considerations for installation.

Earthing Instructions

Ensuring the microwave oven is properly earthed for safe operation and servicing.

Operating Instructions

Features Overview

Identifies the main external parts and components of the microwave oven.

Control Panel Layout

Explains the function and layout of the microwave oven's control panel buttons.

Operating Sequences

Schematic Diagram

Circuit Description

General Circuit Details

Basic overview of the low voltage transformer and initial switch states.

Power Level and Time Setting

Describes how the micom controller handles cooking power and time settings.

Start Pad Operation

Explains the sequence of events when the start pad is activated.

Oven Operation States

Details oven behavior at different power levels and when the door is opened.

Service Information

Tools and Measuring Instruments

Lists necessary tools and measuring instruments for servicing the microwave.

Microwave Leakage Testing

Procedures and precautions for testing microwave leakage.

Microwave Leakage Measurement Details

Measurement with Outer Case Removed

Testing microwave leakage with the outer case removed.

Measurement with Fully Assembled Oven

Testing microwave leakage with the oven fully assembled.

Measurement Notes and Record Keeping

Important notes for accurate measurements and required record-keeping.

Disassembly and Adjustment Procedures

Power Output Measurement

Procedure for measuring the microwave oven's power output using a water load.

Outer Case and Power Cord Removal

Steps for safely removing the outer case and power supply cord.

Controller Assembly Removal

Procedure for removing the control panel and associated assembly.

Component Removal Procedures

Door Assembly and High Voltage Transformer Removal

Steps for removing the door assembly and high voltage transformer.

Air Duct and Magnetron Removal

Procedures for removing the air duct and magnetron assembly.

Internal Component Removal

Fan Motor and Capacitor;Diode Removal

Steps for removing the fan motor, high voltage capacitor, and diode.

Turntable Motor Removal

Procedure for safely removing the turntable motor.

Control and Interlock System Removal

PCB Assembly Removal

Steps for disconnecting and removing the printed circuit board assembly.

Interlock System Mounting

Details on the interlock mechanism and switch mounting.

Interlock Continuity Test

Switch Continuity Testing

Procedures for testing continuity of primary, secondary, and monitor interlock switches.

Component Test Procedures

High Voltage Transformer and Magnetron Tests

Resistance testing procedures for the high voltage transformer and magnetron.

Capacitor and Diode Component Tests

High Voltage Capacitor Test

Resistance testing procedure for the high voltage capacitor.

High Voltage Diode Test

Continuity testing procedure for the high voltage diode.

Other Component Tests

Fuse, Thermostat, Relay, Motor Tests

Testing procedures for fuse, thermostat, relays, fan motor, and turntable motor.

Troubleshooting Guide

Troubleshooting Cautions

Important cautions before and during troubleshooting procedures.

Common Troubleshooting Scenarios

Lists common oven issues, their causes, and suggested remedies.

Control Circuit Troubleshooting

Visual Indicators of Control Circuit Faults

Identifies visual symptoms indicating a probable defective control circuit.

Input and Programming Faults

Diagnosing issues related to programming inputs and display logic.

Fuse and Component Troubleshooting

Fuse Blowing Scenarios

Diagnosing causes for fuse blowing and related component checks.

Cooking and Heat Output Troubleshooting

Program Start and Component Issues

Troubleshooting why the oven fails to start cooking or components don't operate.

Low Heat Output Troubleshooting

Diagnosing low heat output issues and power source voltage problems.

Microwave Oscillation Troubleshooting

No Microwave Oscillation

Troubleshooting lack of microwave oscillation despite other functions operating.

Power Level Setting Troubleshooting

Incorrect Power Level Cooking

Diagnosing issues where the oven operates incorrectly at set power levels.

Exploded View Diagrams

Introduction to Exploded Views

Overview of the exploded view diagrams for parts identification.

Door Parts Breakdown

Detailed exploded view of the microwave door components.

Control Panel Parts Breakdown

Detailed exploded view of the control panel components.

Oven Cavity Parts Breakdown

Detailed exploded view of the oven cavity components.

Base Plate Parts Breakdown

Detailed exploded view of the base plate components.

Latch Board Parts Breakdown

Detailed exploded view of the latch board components.

Interior Parts Breakdown

Detailed exploded view of the interior components.

Replacement Parts List for MS-304 W

Replacement Parts List for MS-304 W (Hardware)

Replacement Parts List for MS-304 WB

Replacement Parts List for MS-304 WB (Hardware)

Replacement Parts List for MS-304 WG

Replacement Parts List for MS-304 WG (Hardware)

Replacement Parts List for MS-304 WS

Replacement Parts List for MS-304 WS (Hardware)

Schematic Diagram of PCB

Printed Circuit Board Layout

PCB Parts List

PCB Parts List (Resistors and Diodes)

PCB Parts List (More Resistors and Components)

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