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H1840
LGMG H1840 Maintenance Manual
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Maintenance Man
ual
H6
25
/H735
/H933/H1440/
H1840
HR2150
Telescopic
Handler
LINGONG HEA
VY
MACHINER
Y C
O., L
TD.
△
!
W
ARNING
Before
operation
and
maintenance,
the
drivers
and
maintenance
personnel
are
required
to
read
this
manual
thoroughly
.
Otherwise, fatal accident may occur
.
This
manual
shall
b
e
kept
properly
for
future
reference
by
the
personnel
concerned.
2
Table of Contents
Foreword
3
Safety Notices
5
Contents
6
Chapter 1 Maintenance
7
1.1 Checking the safety manual
9
1.2 Checking the labels and signs
9
1.3 Checking for damaged, loose or missing parts
9
1.4 Daily or every 8 hours
10
1.4.1 Checking the engine oil level
10
1.4.2 Checking the coolant level
11
1.4.3 Checking the fuel level
11
1.4.4 Checking the DEF level (If equipped)
12
1.4.5 Draining water from the fuel filter-Perkins engines
12
1.4.6 Checking the tire pressure and wheel nut torque
13
1.4.7 Checking the hydraulic oil level
14
1.4.8 Checking the coolant level and the fuel level of the water heater in the cab-HR2150 only
14
1.5 Every 50 hours or weekly
15
1.5.1 Cleaning radiator
15
1.5.2 Checking washer fluid level
15
1.5.3 Cleaning the cab A/C filter
15
1.5.4 Checking the transmission fluid level (If equipped)
16
1.5.5 Lubricating the slewing bearing-HR2150 only
17
1.5.6 Draining water from the fuel filter-Kubota engines
18
1.6 Every 250 hours
18
1.6.1 Replacing cab A/C filter
18
1.6.2 Check the drive axle final drive and wheel reducer oil level
19
1.6.3 Checking transfer box oil level (If equipped)
21
1.6.4 Checking transfer box oil level (If equipped)
21
1.6.5 Checking slewing reducer oil level-HR2150 only
22
1.6.6 Checking boom chain (If equipped)
22
1.6.7 Lubricating boom slider
24
1.6.8 Checking hydraulic oil
24
1.6.9 Check for Batteries
25
1.6.10 Cleaning air filter element
26
1.7 Every 500 hours
26
1.7.1 Replacing engine oil and oil filter
26
1.7.2 Replacing primary fuel filter element
29
1.7.3 Replacing secondary fuel filter
32
1.7.4 Bleeding the fuel system
34
1.7.5 Replacing crankcase breather filter element (If equipped)
35
1.7.6 Checking belt
35
1.7.7 Replacing filter element of hydraulic system
36
1.8 Every 1000 hours
39
1.8.1 Replacing air filter element
39
1.8.2 Replacing hydraulic oil tank breather
40
1.8.3 Replacing the transmission fluid, transfer box oil and filter (If equipped)
41
1.8.4 Replacing transfer box oil (If equipped)
42
1.9 Every 1500 hours
43
1.9.1 Replacing the drive axle reducer oil
43
1.10 Every 2000 hours
44
1.10.1 Replacing coolant
44
1.10.2 Checking boom chain for wear (If equipped)
45
1.10.3 Replacing hydraulic oil
46
1.11 Appendix
49
1.11.1 Maintenance instructions
49
1.11.2 Maintenance List
52
1.11.3 Selection of oils
71
1.11.4 Maintenance items
72
1.11.5 Engine DTC
76
1.11.6 Lubrication points indication
91
1.11.7 Hydraulic schematic diagram
94
1.11.8 Electrical schematic diagram
98
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LGMG H1840 Specifications
General
Brand
LGMG
Model
H1840
Category
Lifting Systems
Language
English
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