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Liberty Pumps 237 - User Manual

Liberty Pumps 237
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Installation Manual
7000 Apple Tree Avenue
Bergen, NY 14416
ph: 800-543-2550
fax: 585-494-1839
www.LibertyPumps.com
Copyright © Liberty Pumps, Inc. 2019
All rights reserved.
7108000J
Submersible Sump Pumps
Models
240-Series 1/4 hp Cast Iron
240 Switchless (Manual)
241 Wide-Angle Float Switch
243 Wide-Angel Float Switch with Piggyback Plug
247 Vertical Magnetic Float Switch
230-Series 1/3 hp Poly/Aluminum
230 Switchless (Manual)
231 Wide-Angle Float Switch
233 Wide-Angel Float Switch with Piggyback Plug
237 Vertical Magnetic Float Switch
450-Series 1/2 hp Poly/Aluminum
450 Switchless (Manual)
451 Wide-Angle Float Switch
453 Wide-Angel Float Switch with Piggyback Plug
457 Vertical Magnetic Float Switch
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Summary

Safety Guidelines

Safety Precautions

Risk of Electric Shock

Details risks of electric shock and necessary precautions during pump handling and maintenance.

Risk of Fire

Outlines fire hazards associated with pump operation and extension cord usage.

Risk of Serious Injury or Death

Covers general safety warnings regarding pump modification, qualified personnel, and environmental hazards.

Model Specifications

Inspection and Storage

Initial Inspection

Instructions for visually inspecting the pump and parts for damage upon arrival.

Storage Before Use

Guidelines for storing the pump properly to prevent damage and ensure longevity before installation.

Pump System Components

Float Switches

Explanation of float switch types (automatic, manual, VMF) and their operation.

Preparation

Prepare Existing Sump [Basin]

Steps for preparing an existing sump basin for pump installation, including cleaning and checks.

Excavation

Details on excavating a new sump pit, recommended clearances, and bedding material.

Inlet Connection & Initial Backfill

Instructions for connecting the inlet and initial backfill procedures for new sump basins.

Final Backfill

Guidance on proper backfilling of a new sump basin, emphasizing material type and compaction.

Anti-Airlock

Installation

Pump

Procedures for placing the pump into the basin and ensuring correct mounting.

Discharge

Instructions for making discharge pipe connections, including pipe size and check valve requirements.

Vent

Requirement to vent the basin in accordance with applicable plumbing codes.

Piggyback Switch Operation

Explanation of how to operate the pump manually using the piggyback switch.

Operation

Starting System

Step-by-step guide for verifying and starting the pump system after installation.

Maintenance and Troubleshooting

Maintenance

Routine checks and actions for pump upkeep, including periodic operation and debris removal.

Troubleshooting

Guidance on identifying and resolving common pump operational issues and problems.

Warranty

Liberty Pumps Wholesale Products Limited Warranty

Details the terms and conditions of the limited warranty for Liberty Pumps products.

Summary

Safety Guidelines

Safety Precautions

Risk of Electric Shock

Details risks of electric shock and necessary precautions during pump handling and maintenance.

Risk of Fire

Outlines fire hazards associated with pump operation and extension cord usage.

Risk of Serious Injury or Death

Covers general safety warnings regarding pump modification, qualified personnel, and environmental hazards.

Model Specifications

Inspection and Storage

Initial Inspection

Instructions for visually inspecting the pump and parts for damage upon arrival.

Storage Before Use

Guidelines for storing the pump properly to prevent damage and ensure longevity before installation.

Pump System Components

Float Switches

Explanation of float switch types (automatic, manual, VMF) and their operation.

Preparation

Prepare Existing Sump [Basin]

Steps for preparing an existing sump basin for pump installation, including cleaning and checks.

Excavation

Details on excavating a new sump pit, recommended clearances, and bedding material.

Inlet Connection & Initial Backfill

Instructions for connecting the inlet and initial backfill procedures for new sump basins.

Final Backfill

Guidance on proper backfilling of a new sump basin, emphasizing material type and compaction.

Anti-Airlock

Installation

Pump

Procedures for placing the pump into the basin and ensuring correct mounting.

Discharge

Instructions for making discharge pipe connections, including pipe size and check valve requirements.

Vent

Requirement to vent the basin in accordance with applicable plumbing codes.

Piggyback Switch Operation

Explanation of how to operate the pump manually using the piggyback switch.

Operation

Starting System

Step-by-step guide for verifying and starting the pump system after installation.

Maintenance and Troubleshooting

Maintenance

Routine checks and actions for pump upkeep, including periodic operation and debris removal.

Troubleshooting

Guidance on identifying and resolving common pump operational issues and problems.

Warranty

Liberty Pumps Wholesale Products Limited Warranty

Details the terms and conditions of the limited warranty for Liberty Pumps products.

Overview

This document is an installation manual for Liberty Pumps' submersible sump pumps, specifically covering the 240-Series (1/4 hp Cast Iron), 230-Series (1/3 hp Poly/Aluminum), and 450-Series (1/2 hp Poly/Aluminum) models. These pumps are designed for drain (storm) water applications and are certified to CSA® and UL® standards.

Function Description

The Liberty Pumps submersible sump pumps are designed to remove drain (storm) water from a sump basin. They feature an integral anti-airlock hole in the volute housing, which allows trapped air to escape, enabling the pump to prime and start pumping effectively. A small spray of water from this hole is normal during pump operation. For added protection and in applications where loss of pump function could result in property damage, the manual suggests considering a back-up pump (e.g., Liberty Pumps SJ10 SumpJet) and an alarm (ALM-P1 or ALM-2), connected to a separate electrical circuit.

Important Technical Specifications

The manual details three main series of pumps with varying horsepower and construction materials:

  • 240-Series: 1/4 hp Cast Iron. Models include 240 (Switchless/Manual), 241 (Wide-Angle Float Switch), 243 (Wide-Angle Float Switch with Piggyback Plug), and 247 (Vertical Magnetic Float Switch).
  • 230-Series: 1/3 hp Poly/Aluminum. Models include 230 (Switchless/Manual), 231 (Wide-Angle Float Switch), 233 (Wide-Angle Float Switch with Piggyback Plug), and 237 (Vertical Magnetic Float Switch).
  • 450-Series: 1/2 hp Poly/Aluminum. Models include 450 (Switchless/Manual), 451 (Wide-Angle Float Switch), 453 (Wide-Angle Float Switch with Piggyback Plug), and 457 (Vertical Magnetic Float Switch).

All pumps are intended for use with fluid temperatures not exceeding 140°F (60°C). Operating the pump in higher temperatures can lead to overheating and failure. The discharge size for these pumps is 1-1/2" NPT threaded, and it should not be reduced to less than 1-1/4" as this can negatively impact pump flow and performance. Schedule 40 PVC pressure pipe is recommended for discharge lines, though flexible discharge hose kits can be used for temporary installations.

The sump basin diameter should be a minimum of 14" (10" for models 247, 237, and 457), with a larger diameter preferred for longer pump cycling and reduced switch cycling. The pit depth should be at least 12" above the surface on which the pump rests. A sump basin cover is required for safety and to prevent foreign objects from entering the basin. The pump should not be placed directly on earth, gravel, or debris; a hard, level bottom of bricks or concrete is recommended. Liberty Pumps offers "The Brick" (part #4445000) as a pre-molded stable platform to raise the pump 2-1/2" off the basin bottom, reducing jamming from rocks and debris.

For optimal air bleeding, a 1/8" hole drilled into the discharge pipe, just above the threaded connection to the pump discharge, is recommended.

Usage Features

The pumps come in various configurations regarding their activation method:

  • Switchless (Manual) Models (240, 230, 450): These pumps operate by directly plugging into an approved electrical outlet. They should not be run dry for extended periods, and a minimum 4-1/2" water level is recommended to prevent excessive seal wear and overheating. If used with an optional control device, the turn OFF level should be set at 4-1/2" or greater.
  • Automatic Models with Wide-Angle Float Switches (241, 231, 451) and Wide-Angle Float Switches with Piggyback Plugs (243, 233, 453): These models have two cords: one for the float switch and one for the pump motor. The switch cord has a piggyback plug, allowing the pump motor cord to be plugged into it. This design enables temporary manual operation by separating the cords and plugging the pump motor directly into the electrical outlet, bypassing the switch. Wide-angle float switches require adequate clearance within the basin for free, unobstructed movement.
  • Vertical Magnetic Float Models (247, 237, 457): These models use a vertical magnetic float. The manual explicitly states not to remove float rods from VMF models for manual use, as this will result in switch damage.

A check valve is required in the discharge line to prevent backflow of liquid after each pumping cycle. A gate valve should follow the check valve to allow for periodic cleaning or pump removal. The discharge line should be as short as possible with minimal turns to minimize friction head loss.

Maintenance Features

  • Regular Checks: The pump should be frequently checked for debris and/or buildup that might interfere with pump or float switch operation. The float must move freely without restrictions.
  • Periodic Activation: If not normally in use, water should be poured into the sump periodically (at least every 3 months) to activate the pump and verify proper function.
  • Pit Cleaning: Periodically ensure the pit is free from accumulated debris, rocks, or other objects that could jam the pump.
  • Clog Removal: If the pump becomes clogged, the inlet screen can be removed to access the pump impeller. After removing the obstruction, the anti-airlock hole should be cleaned.
  • Lubrication: As the motor is oil-filled, no lubrication or other maintenance is required.
  • Storage Maintenance: Uninstalled pumps idle for over three months should have their impellers manually rotated once a month to lubricate the seals. Installed automatic models idle for over one month should have their impellers manually operated through the breaker panel once a month. This involves turning off the breaker, unplugging the piggyback switch, plugging the pump directly into the receptacle, turning the breaker on for 30 seconds, then off, and finally plugging the piggyback switch back in.

The manual emphasizes that no repair work should be carried out during the warranty period without prior factory approval to avoid voiding the warranty. Disassembly, other than by an authorized repair facility, automatically voids the warranty. For cord replacement, the new cord must be of the same length and type as originally installed.

Liberty Pumps 237 Specifications

General IconGeneral
Model237
CategoryWater Pump
TypeSubmersible Sump Pump
Horsepower1/3 HP
Voltage115V
Discharge Size1-1/2" NPT
Cord Length10 ft
Switch TypeVertical Mechanical
Maximum Head25 ft
Motor Housing MaterialCast Iron
Max Head25 ft
ConstructionCast Iron
Float SwitchYes
Thermal ProtectionYes
Warranty3 years
Maximum Solid Size1/2 in
Maximum Flow Rate50 GPM
Max Flow50 GPM

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