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90R
Life Fitness 90R Service Manual
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Lifecycle
Recumbent Bikes
LC9500R, LC9100R, LC8500R,
R9, R7, 95Ri, 93Ri, 90R, and 95Re
Customer Support Services
SERVICE MANUAL
2
Table of Contents
Section I Troubleshooting Guides
11
Troubleshooting
3
Table of Contents
11
Display Console Leds Not Illuminating
13
Display Console Initializes then Fails
13
No Prompt
13
Leds Do Not Extinguish
14
Excessive Resistance Loading Occurs
15
Pedaling Is Difficult
16
Battery Over-Heating
17
Bike Not Stable
17
Loud Noise
17
No Heart Rate
18
Channels Do Not Change
18
Sound Does Not Change
18
Faulty PCB
18
No Sound
18
Snow and Noise
19
Screen Is Blank
19
Screen Does Not Respond to Touch
19
Screen Does Not Turn on and no Audio
19
Testing the Inverter Board
20
Testing the Power Supply Cable
21
Notes
22
Section Iia Diagnostic Modes for Led Units
23
Lc9500R
25
Map
30
Entry Level
31
Test/Service All Leds and Keypad Test
32
Message Center
33
Test/Service - Walking LED Test
33
Test/Service - Miscellaneous 1 Test
34
Test/Service - Miscellaneous 2 Test
35
Test/Service - Port I/O Test
36
Test/Service - Life Pulse Test
37
Test/Service - CSAFE Network Test
38
Test/Service - EEPROM Test
39
Test/Service - Telemetry Enable/Disable
40
Test/Service - Language
41
Optional Settings - MAX Program Duration
42
Optional Settings - English/Metric Units
43
Optional Settings - WATT Display Enable/Disable
44
Optional Settings - METS Display Enable/Disable
45
Optional Settings - CAL/HR Display Enable/Disable
46
Optional Settings - WATTS Program Enable/Disable
47
Optional Settings - METS Program Enable/Disable
48
Optional Settings - Entertainment Controls
50
Optional Settings - Photo Shoot
51
Section Iib Diagnostic Modes for 95Re LCD Units Only
53
Notes
54
Welcome Screen
55
Workout Screen
56
System Test Menu
58
System Diagnostics
59
Test Engineering
60
Telemetry Test
61
Lifepulse Test
62
EEPROM Test
64
Information Menu
65
Information Statistics
66
Software Versions
67
System Errors
68
Usage Log Report
69
Configuration Menu
70
Managers Configuration
71
Custom Message Setup
72
Manufacturers Configuration
73
Max Volume Setup
75
Touch Screen Configuration
76
Section III How to Service and Repair
77
Drive Belt
80
Alternator Belt
81
Crank Shaft Bearings
85
Clutch Assembly
86
Alternator
87
Seat Locking Mechanism
95
Locking Rack
99
Accessory Tray
100
Main Cable
101
Heart Rate Cable
102
Alternator Cable
104
Power Control Board
104
Pedal
110
Resistor Assembly
113
Console Circuit Board
114
Console Service Overview
115
Headphone Jack
116
Inverter Board
117
Interface Board
118
Single Board Computer
118
Touch Screen Assembly
120
Section IV Electronics and Wiring Diagrams
121
Display Console Board - Model R7
130
Display Console Board - Model R9
132
Alternator Control Board - Model R7 and LC8500R
134
Alternator Control Board - Model R9, LC9100R, and LC9500R
135
Alternator Control Board - Model 95R9
137
Alternator
139
Wiring Block Diagram LC8500R and R7
140
Wiring Block Diagram R9
141
Notes
148
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Assembly Instructions
45 pages
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Life Fitness 90R Specifications
General
Type
Recumbent
Resistance System
Eddy current
Display
LCD
Heart Rate Monitoring
Contact and Telemetry
Weight Capacity
400 lbs
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