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Lincoln Electric INVERTEC STT Series User Manual

Lincoln Electric INVERTEC STT Series
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SVM129-A
January 1998
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However,
your overall safety can be
increased by proper installation .
. . and thoughtful operation on
your part. DO NOT INSTALL,
OPERATE OR REPAIR THIS
EQUIPMENT WITHOUT READ-
ING THIS MANUAL AND THE
SAFETY PRECAUTIONS CON-
TAINED THROUGHOUT. And,
most importantly, think before
you act and be careful.
SERVICE MANUAL
World’s Leader in Welding and Cutting Products Premier Manufacturer of Industrial Motors
Sales and Service through subsidiaries and Distributors Worldwide
22801 St. Clair Ave. Cleveland, Ohio 44117-1199 U.S.A. Tel. (216) 481-8100
For use with machine code numbers: 10151
10152
10153
10381
10382
10383
INVERTEC
®
STT
TM
& STT II
TM
RETURN TO MAIN INDEX
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Table of Contents

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Lincoln Electric INVERTEC STT Series Specifications

General IconGeneral
BrandLincoln Electric
ModelINVERTEC STT Series
CategoryWelding System
LanguageEnglish

Summary

Safety

Engine Powered Equipment Safety

Safety precautions for operating and maintaining engine-powered welding equipment.

Safety (Continued)

Electric Shock Hazards and Prevention

Detailed instructions and precautions to prevent electric shock during welding operations.

Welding Sparks, Fire, and Cylinder Safety

Precautions for welding sparks, fire hazards, and compressed gas cylinder handling.

Arc Rays and Fumes/Gases Hazards

Guidance on protecting from arc rays, and health risks from welding fumes and gases.

Installation

Operation

Operating Instructions and Safety

General guidance for operating the machine and critical safety warnings.

Operation (Continued)

Recommended Initial Settings

Tables providing recommended settings for various welding procedures and materials.

Maintenance

Input Filter Capacitor Discharge Procedure

Safety procedure for safely discharging input filter capacitors before maintenance.

Preventive Maintenance

Recommended procedures for routine maintenance to ensure optimal performance.

Theory of Operation

Protective Circuits

Information on overload and thermal protection circuits designed to prevent machine damage.

Troubleshooting & Repair

How to Use Troubleshooting Guide

A step-by-step guide on how to effectively use the troubleshooting section.

Troubleshooting Guide: Output Problems

Lists common output issues, possible causes, and recommended repair actions.

Troubleshooting Guide: Welding Problems

Lists common welding issues, potential causes, and recommended solutions.

T1 Auxiliary Transformer Test

Procedure to test the T1 auxiliary transformer for proper voltage output.

T4 Auxiliary Transformer Test

Procedure to test the T4 auxiliary transformer for correct primary and secondary voltages.

Input Rectifier Test

Test procedure to verify the functionality of the input rectifier and associated components.

Capacitor Balance Test

Test to determine if capacitors, bleeder resistors, and switch boards are functioning correctly.

Switch Board Test

Test to check the operating status of the switch boards by measuring resistance.

Darlington Module Removal and Replacement

Procedure for safely removing and replacing the Darlington module.

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