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Lincoln Electric NA-5N User Manual

Lincoln Electric NA-5N
152 pages
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NA-5
AUTOMATIC WELDING SYSTEMS
SERVICE MANUAL
Sales and Service through Subsidiaries and Distributors Worldwide
22801 St. Clair Ave. Cleveland, Ohio 44117-1199 U.S.A. Tel. (216) 481-8100
World's Leader in Welding and Cutting Products Premier Manufacturer of Industrial Motors
SVM131-A
July, 1997
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However,
your overall safety can be
increased by proper installation
... and thoughtful operation on
your part. DO NOT INSTALL,
OPERATE OR REPAIR THIS
EQUIPMENT WITHOUT READ-
ING THIS MANUAL AND THE
SAFETY PRECAUTIONS CON-
TAINED THROUGHOUT. And,
most importantly, think before
you act and be careful.
For use with the following models:
NA-5N
NA-5NF
NA-5S
NA-5SF
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Table of Contents

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Lincoln Electric NA-5N Specifications

General IconGeneral
BrandLincoln Electric
ModelNA-5N
CategoryWelding System
LanguageEnglish

Summary

Safety

CALIFORNIA PROPOSITION 65 WARNINGS

State-specific warnings regarding engine exhaust.

FOR ENGINE powered equipment

Safety precautions specific to engine-powered equipment.

ELECTRIC AND MAGNETIC FIELDS may be dangerous

Hazards and precautions related to EMF exposure during welding.

ELECTRIC SHOCK can kill.

Precautions to prevent electrocution hazards.

ARC RAYS can burn.

Protection measures against arc ray burns.

FUMES AND GASES can be dangerous.

Safety guidelines for avoiding hazards from welding fumes and gases.

WELDING SPARKS can cause fire or explosion.

Precautions to prevent fire and explosion risks from welding sparks.

CYLINDER may explode if damaged.

Safety measures for handling compressed gas cylinders.

Installation

Technical Specifications

Details on electrical input, wire feed speed, and physical dimensions.

Mechanical Installation

Instructions for mounting the control box and welding head.

Electrical Installation

Information on proper wiring procedures and connections.

Electrode Polarity

How to set or change electrode polarity for the NA-5 control circuit.

Power Source Connection Diagrams

Diagrams showing how to connect the NA-5 to various power sources.

Operating Instructions

Safety Precautions

General safety guidelines to follow during operation.

Operator’s Instructions

Step-by-step guide for making production welds.

Controls and Their Functions

Explanation of the NA-5 control panel layout and functions.

Setup Instructions

Steps to configure the NA-5 welding system before welding.

Starting and Stopping Sequences

Procedures for initiating and concluding the welding cycle.

Accessories

General

Introduction to the section listing available accessories.

Listing of Accessories

Detailed list and descriptions of accessories for the NA-5 system.

Maintenance

Control Box

General inspection and circuit protection for the control box.

Welding Head

Maintenance for the wire drive gear box and motor.

Wire Drive Mechanism

Maintenance for drive rolls and wire straighteners.

Optional Features

Maintenance procedures for various optional accessories.

Theory of Operation

General Description

Overview of the NA-5 as an automatic wire feed control unit.

Input Power Circuits

How the NA-5 unit receives and processes input power.

Power and Voltage Boards

Explanation of how AC voltages are processed and supplied to various boards.

Control, Logic and Procedure Boards

How these boards interpret signals and control motor operation.

SCR Operation

Explanation of how silicon controlled rectifiers function in the system.

Troubleshooting & Repair

How to Use Troubleshooting Guide

Step-by-step instructions for diagnosing and fixing machine malfunctions.

PC Board Troubleshooting Procedures

Guidelines for identifying and replacing faulty PC boards.

WIRE FEEDING PROBLEMS

Common issues related to wire feeding and their solutions.

MODE FUNCTION PROBLEMS

Troubleshooting specific issues with different operating modes.

FUNCTION PROBLEMS

General functional issues not specific to modes or wire feeding.

TRAVEL FUNCTION PROBLEMS

Diagnosing problems with the travel mechanism.

Electrical Diagrams

Wiring Diagram

Comprehensive diagram showing all electrical connections and components.

Logic PC Board (L6242-1) Schematic

Schematic detailing the logic PC board circuitry.

Power PC Board (L6252-1) Schematic

Schematic detailing the power PC board circuitry.

Voltage PC Board Schematic

Schematic detailing the voltage PC board circuitry.

Control Circuit Schematic

Schematic detailing the control circuit of the NA-5.

Procedure Board Schematic

Schematic detailing the procedure board circuitry.

Meter PC Board Schematic & Layout

Schematic and layout for the meter PC board.

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