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Lincoln Centro-Matic P653S User Manual

Lincoln Centro-Matic P653S
48 pages
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Section
- C8
- 321C
Form 404372
MAR - 2012
Electric Operated Centro-Matic
®
Pump P653S
24 VDC or 120/230 VAC, 50-60Hz
With Follower
Without Follower
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Lincoln Centro-Matic P653S Specifications

General IconGeneral
BrandLincoln
ModelCentro-Matic P653S
CategoryWater Pump
LanguageEnglish

Summary

Introduction to Lincoln P653S Pump

Explanation of Symbols Used

Defines safety symbols and signal words used in the manual.

User's Responsibility for Pump Operation

Outlines the user's obligations for safe and correct operation of the pump.

Environmental Protection Guidelines

Advises on proper disposal of lubricants and waste according to regulations.

Service and Technical Support

Details requirements for qualified personnel and how to contact technical service.

Safety Instructions for P653S Pump

Appropriate Use of the P653S Pump

Specifies the intended applications and limitations of the P653S pump.

Understanding Pump Misuse

Defines improper usage and its consequences on warranty and liability.

Exclusion of Manufacturer Liability

Lists conditions under which the manufacturer is not liable for damages.

General Safety Instructions

Provides essential safety guidelines for operating and installing the pump.

Operation, Maintenance, and Repair Procedures

Pump Repair Guidelines

Specifies that only authorized personnel should perform repairs.

Pump Installation Guidelines

Provides guidelines for safe and correct pump installation.

Description of Pump Components

Pump with Follower Plate

Describes the pump's components and features when equipped with a follower plate.

Pump without Follower Plate

Details the pump's components and features without a follower plate.

P/N Identification Code Explained

Pump Model and Basic Identification

Explains how to interpret the pump's model identification code.

Reservoir Size and Configuration Codes

Details the code elements for reservoir size and configuration options.

Power Supply Options

Specifies the voltage options available for the pump's power supply.

Jumper Setting Combinations

Pressure Switch Jumper Settings

Shows jumper settings for pumps with internal pressure switches.

Pressure Transducer Jumper Settings

Displays jumper settings for pumps with internal pressure transducers.

Description of Pump Operation

Pump Operation Overview

Explains the internal workings of the pump's drive and components.

Lube Cycle and Pressurization Process

Details the process of lubrication cycle initiation and pressure build-up.

Pump Element Operation Details

Activated Vent Cycle Diagram

Illustrates the activated vent cycle mechanism of the pump element.

Venting in the Vent Valve

Explains the venting process within the vent valve assembly.

Pressure Control, Hold Time, and Vent Cycle

Internal Pressure Switch Operation

Describes pressure control, hold times (H1, H2), and vent cycles for internal switches.

Internal & External Pressure Switch Operation

Details pressure control, hold times (H1, H2, H3), and vent cycles with dual switches.

Pressure Transducer Operation Modes

Internal Pressure Transducer: Holding Time (H1)

Explains the H1 hold time for internal pressure transducer systems.

Internal Pressure Transducer: Holding Time (H2)

Describes the H2 hold time and conditions for a vent cycle.

Venting and Refill Procedures

Venting Cycle Explanation

Explains the sequence and function of the vent cycle.

Critical Reservoir Filling Steps

Provides critical steps for filling the reservoir to ensure proper operation.

Low-Level Control Mechanisms

Grease Reservoir Full: Low-Level Control

Illustrates the low-level control mechanism when the reservoir is full.

Keypad and Display Interface

Membrane Key Pad Layout

Identifies the buttons and display elements on the pump's control panel.

Pump Operating Mode Display

Explains how the display indicates the pump's operating status and ignition switch state.

Keypad and Display Functions

Displaying Pump Holding Times

Shows how holding times (H1, H2, H3) are displayed on the pump.

Low-Level Control Indicator

Explains the low-level signal indication and its impact on operation.

Pump Malfunction Indicators

E1 Fault: Pressure Build-up Failure

Explains E1 fault indication for pressure build-up failure.

E2 Fault: End-of-Line Pressure Failure

Explains E2 fault indication for end-of-line pressure failure.

Triggering Additional Lubrication Cycles

Describes how to manually trigger a lubrication cycle using the operator key.

Factory Settings for Pump Parameters

Pause Time Parameter Settings

Details the settings for pause time in hours and minutes.

Fault Signaling Options (F1/F2 Relays)

Describes how fault conditions are signaled via relays F1 and F2.

Acknowledging Pump Faults

Procedure for Acknowledging Malfunctions

Provides step-by-step instructions for acknowledging fault indications.

Programming the Pump with Pressure Switch

Programming Mode: Pressure Switch Setup

Guides the user through programming parameters for pumps with pressure switches.

Setting Pause Time (P1 & P2)

Details how to set pause times for hours and minutes.

Advanced Pump Programming

Programming Alarm Relay Output Signals (P4)

Guides programming of alarm relay output signals (P4).

Fault Signaling Options (P5)

Explains the two options for fault signaling using F1 and F2 relays (P5).

Completing Pump Programming

Programming Pump Start Behavior (SP/SO)

Details programming the pump's start behavior (Pause Time or Lube Cycle).

Saving Programmed Parameters

Explains how to save programmed parameters.

Programming with Pressure Transducer

P7: Internal Pressure Transducer Setting

Guides programming of internal pressure transducer closing setting (P7).

P8: External Pressure Transducer Setting

Guides programming of external pressure transducer opening setting (P8).

Completing Transducer Programming

Saving Transducer Parameters

Explains how to save programmed parameters for transducer systems.

Reviewing Pump Parameters

Reviewing Pause Time Settings

Shows how to review the set pause time parameters.

Pump Parameter Review Options

Reviewing Operating Mode Settings

Displays review of operating mode, fault signaling, and start behavior settings.

Reviewing Pressure Settings

Shows how to review internal and external pressure transducer settings.

Technical Data and Specifications

Electrical Data for DC Pumps

Provides electrical specifications for DC pumps.

Electrical Data for AC Pumps

Provides electrical specifications for AC pumps.

P653S Pump Pressure Specifications

Details operating pressure, settings, and adjustments for pump pressure control.

Wiring Connections for 24 VDC Pump

PCB Connections for DC Pump

Shows the Printed Circuit Board layout and connections for a DC pump.

Internal Component Connections

Shows connections for internal pressure switches/transducers.

Wiring Connections for AC Pump

X1 Square Connector for AC Pump

Details connections for the AC pump's square connector.

Internal Component Connections (AC)

Shows internal connections for pressure components on AC pump.

Jumper Settings for 653 Pump PCB

Fault Relay and Application Jumper Settings

Explains settings for F1, F2 fault relays and application configurations.

Pressure Control and Low Level Switch Settings

Details jumper settings for pressure controls and low-level switches.

Centro-Matic System Schematic

P653S Pump in System Schematic

Identifies the main components of the P653S pump in the system schematic.

Key Components of the Centro-Matic System

Lists and describes key components within the Centro-Matic system.

Lincoln List of Lubricants

Lubricant Cleanliness and Pumpability

Lists lubricants tested by Lincoln for compatibility and performance.

Lincoln Lubricant Recommendations

Lubricant Data Sheet Recommendations

Provides a table of recommended lubricants with their properties.

Specialized Lubricant Listings

Biodegradable Lubricant Options

Lists proven biodegradable lubricants and their specifications.

Dimensions: 4-liter Reservoir

4-Liter Reservoir Pump Dimensions

Shows detailed dimensions for the 4-liter reservoir pump.

Dimensions: 8-liter Reservoir

8-Liter Reservoir Pump Dimensions

Displays detailed dimensions for the 8-liter reservoir pump.

Dimensions: 15-liter Reservoir

15-Liter Reservoir Pump Dimensions

Presents detailed dimensions for the 15-liter reservoir pump.

Dimensions: 20 Liter Reservoir

20 Liter Reservoir Pump Dimensions

Shows detailed dimensions for the 20-liter reservoir pump.

Pump Refill and Maintenance

Critical First-Time Reservoir Filling

Emphasizes critical steps for initial reservoir filling with grease.

Pump Cleaning Procedures

Provides instructions and cautions for cleaning the pump.

Pump Mounting Template

Pump Mounting Template Guide

Provides a template for mounting the pump correctly.

Troubleshooting Common Pump Failures

Troubleshooting: Pump Motor Not Running

Guides troubleshooting for a non-running pump motor.

Troubleshooting: No Lubricant Delivery

Guides troubleshooting for a pump not delivering lubricant.

Troubleshooting: E1 Fault (Pressure Build-up)

Guides troubleshooting for E1 fault (pressure build-up failure).

Troubleshooting: E2 Fault (End-of-Line Pressure)

Guides troubleshooting for E2 fault (end-of-line pressure failure).

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