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Lincoln IDEALARC DC-1000 User Manual

Lincoln IDEALARC DC-1000
52 pages
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Operator’s Manual
IDEALARC
®
DC-1000
Register your machine:
www.lincolnelectric.com/register
Authorized Service and Distributor Locator:
www.lincolnelectric.com/locator
IM10212 | Issue D ate Sept-15
© Lincoln Global, Inc. All Rights Reserved.
For use with machines having Code Numbers:
12480
Need Help? Call 1.888.935.3877
to talk to a Service Representative
Hours of Operation:
8:00 AM to 6:00 PM (ET) Mon. thru Fri.
After hours?
Use “Ask the Experts” at lincolnelectric.com
A Lincoln Service Representative will contact you
no later than the following business day.
For Service outside the USA:
Email: globalservice@lincolnelectric.com
Save for future reference
Date Purchased
Code: (ex: 10859)
Serial: (ex: U1060512345)
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Lincoln IDEALARC DC-1000 Specifications

General IconGeneral
Efficiency85%
Rated Output1000A/44V/100%
Input Current150A
ProcessesSubmerged Arc
Duty Cycle100%

Summary

Safety

General Safety Precautions

Covers advice on installation, operation, and general precautions for safe use.

Personal Protective Equipment

Recommendations for essential eye, ear, and body protection while operating the equipment.

Specific Hazard Warnings

Details Proposition 65, EMF, and engine-powered equipment safety warnings.

Installation

Technical Specifications

Provides detailed electrical, physical, and environmental specifications for the DC-1000.

Pre-installation Safety & Setup

Covers safety, location, stacking, and input wiring before starting installation.

Wiring and Connections

Details reconnect procedures, output, auxiliary, and control cable connections.

Operation

Product Overview and Controls

Describes the machine, its symbols, polarity, output controls, and mode selection.

Procedure Setup and Wire Feeders

Guides for setting up modes, procedures, and connecting wire feeders for optimal operation.

Maintenance

Maintenance Safety Precautions

Essential safety measures to follow before performing any maintenance tasks on the equipment.

General Maintenance

Routine cleaning and upkeep procedures for ensuring the welder's longevity and performance.

Overload and Thermal Protection

Explains the machine's protection systems, indicator lights, and restart procedures.

Troubleshooting

Basic Operation and Output Issues

Addresses common problems like contactor issues, no output, and output control failures.

Arc Quality and Performance

Details solutions for arc characteristics, tripping, shutdown, and general performance issues.

Advanced Troubleshooting

Guides for PC board diagnostics, replacement, and a troubleshooting flowchart.

Diagrams

Wire Feeder Connection Diagrams

Wiring diagrams for connecting various Lincoln wire feeders (LN-8, NA-3, LT-5, LT-7, NA-5, LN-7, LN-9).

Main Electrical Schematic

Detailed electrical schematic illustrating the internal components and connections of the DC-1000.

Customer Assistance Policy

Product Support and Information

Details company policy on customer advice, warranties, product information, and contact details.

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