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Lincoln IMPINGER 1000 series User Manual

Lincoln IMPINGER 1000 series
20 pages
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INSTALLATION & OPERATING
INSTRUCTIONS
for
IMPINGER
®
CONVEYOR OVENS
MODEL SERIES 1000 – 1200 and 1400
TO BE SERVICED ONLY BY AUTHORIZED PERSONS
1000seriesops REV: 4/3/07
Part Number: 2810197
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Lincoln IMPINGER 1000 series Specifications

General IconGeneral
ModelIMPINGER 1000 series
TypeConveyor Oven
Electrical Requirements208V, 240V, 480V
Gas TypeNatural Gas or LP
Belt SpeedAdjustable
Cooking CapacityVaries depending on product and belt speed settings.

Summary

Warning and Safety Information

General Safety Precautions

Covers warnings about flammable materials and aerosols during operation.

Installation and Service Safety

Emphasizes reading instructions before installation or servicing the equipment.

Warranty Terms and Conditions

Details the warranty period and coverage for oven parts and labor.

Purchaser's Responsibilities

Utility Service Installation Requirements

Ensures gas and electric services are installed per manufacturer specifications and local codes.

Uncrating and Damage Inspection

Procedures for safely unpacking and inspecting the oven for any transit damage.

Required Start-Up Checkout

Mandates inspection and checkout by an authorized technician before initial operation.

Utility Specifications - Models 1000 & 1200

Electric Service Requirements

Details power, voltage, current, phase, and wiring for electric models.

Gas Service Requirements

Details gas type, power, pressure, and flow rate for gas models.

Utility Specifications - Model 1400

Electric Service Requirements (Model 1400)

Details electrical specifications for the 1400 series ovens.

Gas Service Requirements (Model 1400)

Details gas specifications for the 1400 series ovens.

Gas Pressure Conversion Chart

Provides conversion values for gas pressure units like inches of water column.

Model Number Key

Country and Language Codes

Explains the coding system for country and language in model numbers.

Model Number Structure Explained

Breaks down the main model number into its constituent parts and meanings.

Spacing and Ventilation

Required Clearances

Specifies minimum distances from combustible surfaces and equipment for safe operation.

Ventilation System Guidelines

Outlines requirements for exhaust hoods, air supply, and ventilation system integration.

Ventilation Installation and Testing

Canopy Ventilation Recommendations

Illustrates recommended hood placement and capture areas for ovens.

Ventilation System Verification Test

Procedure for testing ventilation effectiveness using a smoke candle.

Receiving and Preliminary Installation

Unloading and Uncrating Procedures

Instructions for safely removing and unpacking the oven from its shipping crates.

Exterior Dimensions and Gas Valve Installation

Provides physical dimensions and guidance for manual gas valve setup.

Code References and Safety Requirements

Gas and Electrical Code Compliance

Lists applicable national and local codes for gas and electrical installations.

Oven Restraint Requirements

Specifies securing the oven to prevent movement on casters, especially in the US and Australia.

Stand and Finger Assembly

Stand Assembly and Oven Placement

Instructions for setting up the oven stand and positioning the unit squarely.

Oven Finger Installation

Step-by-step guide for installing the oven fingers into the housing.

Conveyor and Finger Components

Finger Housing and Columnating Plates

Details on finger housing baffles and various columnating plate types for airflow control.

Conveyor Hold-Down Clips and Setup

Information on proper orientation and setup of conveyor hold-down clips.

Oven Adjustments and Programming

Finger Housing Baffle Adjustment

How to adjust baffles for optimal air distribution to the front or rear of the oven.

Digital Advantage Touch Pad Programming

Guide for operating the touch screen interface for temperature and conveyor speed.

Oven Operation and Maintenance

Conveyor System and Reversing Switch

Details on the conveyor drive system and the belt direction control switch.

Model Start-Up and Shut-Down Procedures

Step-by-step instructions for turning the oven on and off.

Preventive Maintenance Schedule

Importance of regular cleaning and maintenance checks for optimal performance.

Oven Usage and Cleaning Procedures

Air Impingement Cooking Technology

Explains how the oven cooks food using high-velocity heated air streams.

Operator Maintenance and Safety Warnings

Safety precautions and daily tasks required for operators to maintain the oven.

Daily and Weekly Cleaning Tasks

Specific instructions for cleaning exterior, interior, crumb pans, and conveyor belt.

Disassembly for Cleaning

Finger Removal and Disassembly

Steps for removing and taking apart the oven fingers for thorough cleaning.

Conveyor Disassembly for Cleaning

Instructions for dismantling the conveyor system for cleaning and maintenance.

Conveyor Reassembly and Installation

Conveyor Belt Reassembly Steps

Guide for reconnecting the conveyor belt splice and ensuring proper alignment.

Conveyor Installation into Oven

Procedure for placing the assembled conveyor back into the oven chamber.

Oven Concepts, Stacking, and Service

Air Impingement Cooking Concept Explained

Details the principle behind the oven's cooking method and its benefits.

Oven Stacking Configuration Guidelines

Rules for safely stacking different Impinger oven models, including mounting kits.

Obtaining Service and Safety Features

Information on how to get technical support and details on the thermal cut-out switch.

Appendix A: Label Definitions

Electrical and Operational Symbols

Explains common labels and symbols found on the oven's controls and panels.

Safety and Installation Symbols

Defines warning symbols and icons related to installation, safety, and service access.

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