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Lincoln P502 User Manual

Lincoln P502
74 pages
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Piston pump P502
ENEN
Installation instructions
following machinery directive 2006/42/EC
951-171-009-EN
Version 11
2016/06/29

Table of Contents

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Lincoln P502 Specifications

General IconGeneral
ModelP502
CategoryWater Pump
Voltage115/230V
PhaseSingle
MaterialCast Iron
Horsepower1/2 HP

Summary

Explanation of Symbols and Signs

Safety Instructions

General Safety Instructions

Fundamental safety guidelines for operating and handling the product.

Safe Handling and Behavior

Recommended practices and conduct when working with the pump.

Qualified Technical Personnel Requirements

Definition and qualifications necessary for personnel involved with the product.

Electrical and Pressure Hazards

Warnings and safety measures related to electrical shock and system pressure.

Residual Risks and Remedies

Identification of potential risks remaining after safety measures and their remedies.

Lubricants

General Lubricant Safety Instructions

Safety precautions for handling and using lubricants with the pump system.

Approved Lubricants and Mixing Warnings

Information on approved lubricants and the dangers of mixing different types.

Overview and Functional Description

Technical Data

General Technical Specifications

Key technical parameters including operating temperature, pressure, reservoir size, and weight.

Electrical Specifications

Information on supply voltage, current consumption, IP ratings, and protection types.

Pump Output Volumes

Data on lubricant output per pump element and factors influencing it.

Factory Settings for Lubrication and Pause Times

Default lubrication and pause time settings for pumps with control PCBs.

Adjustable Lubrication and Pause Time Settings

Table detailing possible settings for lubrication and pause times via rotary switches.

Assembly

General Assembly Information

Prerequisites and general guidelines for personnel and preparation before assembly.

Installing Pump Elements

Step-by-step procedure for correctly installing the pump elements.

Installing Pressure Reducing Valves

Procedure for fitting pressure reducing valves into the pump elements.

Electrical Connection Procedures

Instructions for making electrical connections for different plug types (square, bayonet, M12).

Setting Lubrication and Pause Times

Procedures for setting lubrication and pause times on pumps with and without control PCBs.

Start-up

General Start-up Information

Initial steps for starting the pump after installation and connection.

Pre-Start-up Inspections

Essential checks to perform before the first operation to ensure safety and performance.

Operation, Shutdown, and Disposal

Maintenance, Cleaning, and Repair

General Maintenance and Cleaning Procedures

Guidelines for routine cleaning and general maintenance, noting liability exclusions.

Replacing Pressure Relief Valves and Pump Elements

Detailed steps for removing and installing pressure relief valves and pump elements.

Replacing the Control PCB

Step-by-step guide for replacing the control PCB, including safety and adjustment steps.

Replacing Reservoir with Follower Plate

Procedure for replacing the reservoir when it is equipped with a follower plate.

Replacing the Follower Plate

Detailed steps for removing and installing the follower plate, including spring management.

Replacing Reservoir Without Follower Plate

Procedure for replacing the reservoir when it does not have a follower plate.

Troubleshooting

Pump Runs, No Lubricant Supplied

Diagnosing and resolving issues where the pump motor operates but no lubricant is dispensed.

Pump Motor Not Running (with Control Unit)

Troubleshooting steps for a pump with a control unit when the motor does not run.

Pump Motor Not Running (without Control Unit)

Troubleshooting steps for a pump without a control unit when the motor does not run.

Interpreting Control PCB LED Fault Indicators

Guide to understanding operating states and faults indicated by control PCB LEDs.

Spare Parts

Circuit Diagrams

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