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General| Engine Type | Diesel |
|---|---|
| Number of Cylinders | 2 |
| Fuel System | Indirect injection |
| Engine Stroke | 4-stroke |
| Lubrication System | Forced lubrication with gear pump |
| Starting System | Electric start |
| Governor Type | Mechanical |
| Fuel Consumption | 260 g/kWh |
| Cooling System | Air-cooled |
Key notes for using the service manual and parts.
Definitions of terms used throughout the manual for clarity.
Essential safety rules for engine operation and maintenance.
Details of warranty coverage, terms, and conditions.
How to identify the engine model and its specifications.
Visual representation and measurements of the engine's physical size.
Graphs illustrating engine power, torque, and consumption.
Detailed technical data and parameters for the engine models.
Guide to diagnosing and resolving common engine operational problems.
Understanding oil viscosity grades for engine lubrication.
Standards and certifications for engine oils (API, MIL, ACEA).
General information and recommendations regarding engine lubricants.
Specific oil recommendations and capacities for engine models.
Guidelines for selecting appropriate diesel fuel quality and types.
Schedule and procedures for regular engine upkeep.
General guidelines and precautions for engine disassembly and reassembly.
Best practices for engine overhauling and performance tuning.
Maintenance and inspection of the oil-bath type air cleaner.
Maintenance and replacement of the dry air cleaner cartridge.
Procedures for flywheel removal and installation.
Steps for removing and refitting the engine alternator.
How to measure and adjust valve and rocker arm clearance.
Procedure for checking and adjusting the compression release mechanism.
Details on the rocker arm assembly components and dimensions.
How to check and adjust injector projection for proper fuel delivery.
Instructions for removing, refitting, and checking the cylinder head.
Procedures for valve removal and inspection.
Specifications and procedures for valve guides.
Method for inserting new valve guides into the cylinder head.
Dimensions and procedures for valve seats.
Technique for grinding valve seats to ensure proper sealing.
Measuring cylinder diameter and checking for wear.
Assessing cylinder wall surface finish and integrity.
Procedures for removing, cleaning, and measuring pistons.
Weighing pistons to ensure balance during assembly.
Measuring the end gap of piston rings.
Checking clearance of piston rings in their grooves.
Correct order and orientation for installing piston rings.
Steps for correctly fitting pistons into the cylinders.
How to measure and set piston-to-cylinder clearance.
Specifications for the connecting rod small end bushing.
Procedures for fitting and tightening connecting rod big end bearings.
Weighing connecting rods to ensure balance.
Tool usage for removing the crankshaft timing gear.
Procedure for removing the main bearing support.
Procedure for removing the PTO-side main bearing support.
Removing the locating bolt for the center main bearing support.
Checking and setting the crankshaft end play.
Refitting the center main bearing support.
Cleaning and checking crankshaft lubrication passages.
Restoring journal radius after grinding.
Dimensions for main and connecting rod bearings.
Checking bearing clearances for journals and crank pins.
Dimensions for main bearing supports.
Dimensions for main bearing housings.
Specifications for camshaft journals and their housings.
Method for measuring valve cam height.
Aligning camshaft and crankshaft timing gears.
Checking and adjusting camshaft end play.
Setting valve timing without using timing marks.
Details on the hydraulic pump, including torque specifications.
Explanation of the mechanical speed governor operation.
Components and function of governor springs with rocker arm.
How the extra fuel spring operates during starting.
Overview of the engine's lubrication and ventilation systems.
Checking and specifications for the oil pump.
Components and features of the internal oil filter cartridge.
Components and characteristics of the external oil filter cartridge.
Details of the oil pressure relief valve.
Graph showing oil pressure at idling engine speed.
Graph showing oil pressure at full engine speed.
Diagram and components of the fuel feeding and injection system.
Components of the fuel filter located inside the fuel tank.
Characteristics of the external fuel filter.
Operation and characteristics of the fuel feeding pump.
Components of the fuel injection pump.
Test data for injection pump delivery performance.
Steps for correctly reassembling injection pump parts.
Procedure for timing the injection pump and speed governor.
Adjusting the injection static advance timing.
Components and specifications for standard engine injectors.
Components and specifications for EPA engine injectors.
Checking and adjusting injector opening pressure.
Diagram of the electrical starting system with charging light.
Specifications and dimensions for the 12.5V, 14A alternator.
Performance curve for the 12.5V, 14A alternator charging system.
Information on optional electrical components.
Specifications and dimensions for the 12V, 18A alternator.
Performance curve for the 12V, 18A alternator charging system.
Information and connection references for the voltage regulator.
Procedure for testing the voltage regulator's functionality.
Specifications for the Bosch DWL 12V, 1.7kW starter motor.
Performance curves for the starter motor.
How to adjust the engine's idling speed.
Setting the engine's maximum speed under no load.
Adjusting the injection pump's fuel delivery rate.
Understanding the injection pump's delivery limiting mechanism.
Setting injection pump delivery using a torque dynamometer.
Procedure for setting the engine stop mechanism.
Steps for protecting the engine internally during storage.
Procedures to protect the fuel injection system during storage.
Methods for protecting the engine's exterior during storage.
Steps to perform before starting an engine after storage.
Torque values for key engine components.
Guidelines on where and how to use sealants.
Torque specifications for coarse-thread screws.
Torque specifications for fine-thread screws.
List and part numbers of specialized tools for engine maintenance.
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