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Lombardini 15 LD 400 User Manual

Lombardini 15 LD 400
74 pages
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1
15 LD 225
15 LD 315
15 LD 350
15 LD 400
15 LD 440
DATE
22.12.2003
COMPILER TECO/ATI
REG. CODE
1-5302-467
MODEL N°
50707
DATE OF ISSUE
06-95
REVISION 05
ENDORSED
6
th
Edition
WORK SHOP
MANUAL
15LD series engines, p.no. 1-5302-467

Table of Contents

Other manuals for Lombardini 15 LD 400

Questions and Answers:

Lombardini 15 LD 400 Specifications

General IconGeneral
Displacement399 cm³
Bore86 mm
Stroke69 mm
Compression Ratio18:1
Cooling SystemAir-cooled
Fuel TypeDiesel
LubricationForced lubrication with gear pump
Engine TypeDiesel
Starting SystemElectric

Summary

Introduction, Safety, and Troubleshooting

FOREWORD AND SERVICE NOTES

Introduction to the manual and general guidelines for servicing Lombardini engines.

WARRANTY CERTIFICATE

Details the warranty terms and conditions for Lombardini engines.

TROUBLESHOOTING GUIDE

Table of common engine problems, possible causes, and troubleshooting steps.

SAFETY AND WARNING INSTRUCTIONS

Essential safety precautions and warnings for engine operation and maintenance.

Engine Specifications and Characteristics

MODEL NUMBER AND IDENTIFICATION

Explains how to identify engine models and their serial numbers.

TECHNICAL DATA

Provides key technical specifications for various engine models.

CHARACTERISTICS: 15 LD 225-350

Detailed technical data for 15 LD 225, 315, and 350 engine types.

CHARACTERISTICS: 15 LD 400-440

Detailed technical data for 15 LD 400 and 440 engine types.

POWER, TORQUE, AND FUEL CONSUMPTION CURVES

Graphical representation of engine performance characteristics.

PERFORMANCE CURVES (15 LD 225-350)

Performance curves for 15 LD 225, 315, and 350 engines.

PERFORMANCE CURVES (15 LD 400-440)

Performance curves for 15 LD 400 and 440 engines.

OVERALL DIMENSIONS

Mechanical drawings showing engine dimensions for various models.

DIMENSIONS FOR 15 LD 225-350

Dimensional drawings for 15 LD 225, 315, and 350 engines.

DIMENSIONS FOR 15 LD 400-440

Dimensional drawings for 15 LD 400 and 440 engines.

Maintenance and Systems

MAINTENANCE SCHEDULE AND FUEL GUIDELINES

Recommended maintenance intervals and fuel handling precautions.

RECOMMENDED OIL TYPE AND GRADES

Guidance on selecting the correct engine oil based on viscosity and specifications.

LUBRICATION SYSTEM

Overview of the engine lubrication system and its components.

OIL PUMP AND PRESSURE REGULATION

Details on the oil pump, its clearances, and oil pressure regulation valve.

OIL FILTER AND PRESSURE CHECK

Instructions for oil filter replacement, oil pressure testing, and calibrated pipes.

FUEL SYSTEM

Overview of the engine fuel delivery and injection system.

FUEL FILTERS AND FEED PUMP

Information on fuel filters and the optional feed pump.

INJECTION PUMP COMPONENTS AND REFITTING

Details on injection pump parts and reassembly procedures.

INJECTION ADVANCE AND INJECTOR

Adjusting injection advance and injector component details.

Disassembly, Electrical, Adjustments, and Torque

DISASSEMBLY AND REASSEMBLY

Step-by-step instructions for dismantling and reassembling engine components.

VALVE AND TAPPET ADJUSTMENTS

Instructions for setting valve clearances and handling hydraulic tappets.

CYLINDER HEAD AND INJECTOR PROJECTION

Procedures for cylinder head installation and injector projection adjustment.

CYLINDER, PISTON, AND RING MEASUREMENTS

Procedures for measuring cylinder bore, piston diameter, and ring gaps.

CRANKSHAFT JOURNALS AND BEARINGS

Specifications for crankshaft journal diameters and bearing clearances.

CAMSHAFT DIMENSIONS AND TIMING

Instructions for measuring camshaft journals, bores, and cam height.

VALVE TIMING CHECKS

Procedures for checking dynamic balancer timing and valve timing.

ELECTRICAL SYSTEM

Overview of the engine's electrical components and diagrams.

12V IGNITION AND ALTERNATOR DETAILS

Diagrams and data for the 12V ignition system and alternator.

STARTER MOTOR AND IGNITION DIAGRAMS

Wiring diagrams for the starter motor and ignition system.

VOLTAGE REGULATOR TEST AND STARTING MOTOR CURVES

Procedures for testing the voltage regulator and performance curves for starting motors.

SETTINGS AND ADJUSTMENTS

Procedures for adjusting engine settings and parameters.

ADJUSTMENTS FOR 15 LD 315-350

Specific adjustments for idling and full speed for 15 LD 315-350 models.

ADJUSTMENTS FOR 15 LD 225-400-440

Specific adjustments for idling, top rate, and injection pump flow for 15 LD 225-440.

INJECTION PUMP DELIVERY SETTING

Procedure for setting the injection pump delivery rate.

STORAGE PROCEDURES

Guidelines for storing the engine for short and long periods.

ENGINE STORAGE AND PREPARATION

Steps for temporary/permanent storage and preparing for operation.

TORQUE SPECIFICATIONS

Tables detailing torque values for various engine fasteners.

MAIN TORQUE SPECIFICATIONS

Primary torque values for key engine components.

STANDARD BOLT TORQUE SPECIFICATIONS

General torque specifications for standard bolts based on grade and size.

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