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Lombardini 15 LD 500 User Manual

Lombardini 15 LD 500
44 pages
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1
COMPILER TECO/ATI ENDORSEDDATE
29.02.2004
REG. CODE
1-5302-637
MODEL N°
51078
DATE OF ISSUE
02-04
REVISION 00
15 LD 500
1
st
Edition
WORK SHOP
MANUAL
15 LD 500, series engines, p.no. 1-5302-637

Table of Contents

Other manuals for Lombardini 15 LD 500

Questions and Answers:

Lombardini 15 LD 500 Specifications

General IconGeneral
Displacement505 cm³
Compression Ratio18:1
LubricationForced lubrication with gear pump
Cooling SystemAir-cooled
Maximum Power8.8 kW (11.8 hp) at 3600 rpm
Starting SystemElectric starter
Engine TypeAir-cooled, 4-stroke, diesel engine

Summary

FOREWORD

GENERAL SERVICE NOTES

WARRANTY CERTIFICATE

TROUBLE SHOOTING

POSSIBLE CAUSES AND TROUBLE SHOOTING

Table of potential engine failures and their causes.

SAFETY AND WARNING DECALS AND INSTRUCTIONS

SAFETY AND WARNING DECALS

Visual warnings for danger and caution messages.

SAFETY INSTRUCTIONS

Guidelines for safe engine operation and maintenance.

MODEL NUMBER AND IDENTIFICATION

MODEL NUMBER

Details of engine model designation and specifications.

ENGINE IDENTIFICATION

Information for identifying the specific engine unit.

TECHNICAL DATA

ENGINE TYPE SPECIFICATIONS

Key specifications for the 15 LD 500 engine.

CHARACTERISTICS

POWER, TORQUE, AND FUEL CONSUMPTION CURVES

Graphs showing engine performance characteristics.

OVERALL DIMENSIONS

ENGINE DIMENSIONAL DRAWINGS

Diagrams illustrating engine overall dimensions.

PTO CONFIGURATIONS

Details on standard and optional PTO connections.

SPECIAL TOOLS

FLYWHEEL PULLER

Tool for removing the engine flywheel.

MAIN BEARING TOOLS

Tools for mounting/demounting main bearings.

INJECTOR TEST BENCH

Equipment for testing and calibrating injectors.

MAINTENANCE AND REFILLING

MAINTENANCE SCHEDULE

Table of recommended maintenance operations and intervals.

FUEL GUIDELINES

Recommendations for proper fuel usage and handling.

DISASSEMBLY OF THE ENGINE

REMOVING THE INJECTOR

Procedure for safely removing the engine injector.

REMOVING THE INJECTION PUMP

Steps for the removal of the injection pump.

FLYWHEEL EXTRACTION

Process for safely removing the engine flywheel.

DEMOUNTING THE PISTON

Steps to remove the piston from the cylinder.

DEMOUNTING MAIN BEARINGS

Procedure for removing and refitting main bearings.

CHECKS AND OVERHAUL

HEAD AND VALVE INSPECTION

Checking cylinder head, valves, guides, and housings.

CYLINDER AND PISTON CHECKS

Inspecting cylinder bore, piston rings, and piston.

CRANKSHAFT AND CONNECTING ROD CHECKS

Inspecting crankshaft, connecting rod, and bearings.

PUMP AND CAMSHAFT CHECKS

Checking oil pump, camshaft, and tappets.

INJECTION EQUIPMENT

FUEL CIRCUIT AND INJECTION PUMP

Components and layout of the fuel circuit and injection pump.

INJECTION PUMP TESTING AND CALIBRATION

Procedures for testing, calibrating, and assembling the injection pump.

INJECTOR INSPECTION AND LEAK TEST

Inspecting, calibrating, and leak testing injectors.

ELECTRICAL EQUIPMENT

SYSTEM CHARACTERISTICS AND CHECKING

Overview of electrical system and battery testing.

ALTERNATOR AND RING GEAR CHECKS

Testing the alternator and inspecting the ring gear.

ENGINE ASSEMBLY

ENGINE BLOCK PREPARATION

Preparing the engine block and fitting pump tappets.

TIMING SYSTEM AND DRIVE SHAFT ASSEMBLY

Pre-assembly of timing cover and drive shaft fitting.

CONNECTING ROD AND CAMSHAFT INSTALLATION

Connecting rod to crankshaft and camshaft mounting.

PISTON AND HEAD INSTALLATION

Installing pistons and cylinder head.

VALVE CLEARANCE AND INJECTION LEAD

Adjusting valve clearance and injection lead timing.

INJECTION PUMP AND INJECTOR MOUNTING

Mounting the injection pump and injector assembly.

ENGINE TESTING

RPM REGULATION

Adjusting engine idle and maximum speeds.

BRAKED ENGINE TEST PROCEDURE

Steps for conducting a braked engine performance test.

STORAGE PROCEDURES

TEMPORARY AND PERMANENT PROTECTION

Steps for short-term and long-term engine storage.

PREPARING ENGINE FOR OPERATION

Instructions for taking the engine out of storage.

QUICK REFERENCE CHARTS

CLEARANCES AND ADJUSTMENTS

Tables of specified clearances and adjustment values.

TIGHTENING TORQUES

Table of specified tightening torques for components.

SERVICE PROCEDURES

INJECTION PUMP TIMING

Timing the injection pump using flywheel marks.

LEAD ADJUSTMENT TABLE

Table for adjusting injection pump lead.

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