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Lombardini 9 LD 625-2 EPA User Manual

Lombardini 9 LD 625-2 EPA
88 pages
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cod. 1-5302-286
9 LD Engine Series
WORKSHOP MANUAL

Table of Contents

Other manuals for Lombardini 9 LD 625-2 EPA

Questions and Answers:

Lombardini 9 LD 625-2 EPA Specifications

General IconGeneral
Engine Type4-stroke diesel
Cylinders2
Cooling SystemAir-cooled
Lubrication SystemForced lubrication with gear pump
Fuel SystemDirect injection
Governor TypeMechanical
Emissions ComplianceEPA Tier 4 Final
Max Power3000 rpm
Starting SystemElectric start

Summary

1 General Remarks and Safety Information

Safety and Warning Decals

Explains symbols used in the manual and their importance for safety.

Safety Regulations

Outlines essential safety rules for operating Lombardini engines and related machinery.

General Safety During Operating Phases

Details crucial safety procedures to follow during engine operation and maintenance.

2 Technical Information

Trouble Shooting

Lists common engine problems and their potential causes for diagnosis.

Table of Likely Anomalies and Their Symptoms

A table correlating possible engine issues with their observable symptoms.

Main Components

Identifies and illustrates the primary components of the Lombardini engine with a numbered diagram.

Technical Specifications

Presents detailed technical data and specifications for the 9 LD engine series.

Performance Diagram

Displays graphical representations of engine performance curves at different operating conditions.

3 Maintenance - Recommended Oil Type - Refilling

Routine Engine Maintenance

Outlines routine maintenance tasks and their recommended frequencies based on operating hours.

Lubricant

Details lubricant specifications, SAE classifications, and international standards.

Prescribed Lubricant

Specifies the recommended lubricant brand and viscosity for the 9 LD engines.

Fuel Recommendations

Provides guidance on selecting and storing appropriate diesel fuel for the engine.

4 Disassembly / Reassembly

Recommendations for Disassembling and Assembling

Provides general guidelines and safety precautions for engine disassembly and assembly.

Recommendations for Overhauls and Tuning

Offers essential advice and safety measures for engine overhauling and tuning procedures.

Air Cleaner

Details the maintenance and replacement procedures for both oil-bath and dry air cleaners.

Rocker Arms

Instructions for checking and adjusting valve/rocker arm clearance when the engine is cold.

Injector

Instructions for cleaning, checking, and refitting injectors, including protrusion and tightening torques.

Cylinder Head

Procedures for removing and tightening the cylinder head, including gasket replacement and deformation checks.

Cylinder

Covers checks for cylinder integrity, roughness, and cross-hatch pattern.

Piston

Steps for removing circlips, piston pin, rings, and measuring piston diameter.

Table "Piston and Cylinder Types and Sizes"

A table detailing piston and cylinder sizes and the associated clearances.

Piston - Refitting

Instructions for connecting the piston to the connecting rod and refitting the piston pin.

Piston Clearance

Details how to measure and adjust piston-to-cylinder clearance using gaskets.

Head Seal Thickness

A chart illustrating piston-to-cylinder head distance and corresponding gasket thickness.

Connecting Rod

Steps for removing the oil sump and connecting rod cap, and marking units.

Crankshaft Timing Gear

Procedures for removing and refitting the crankshaft timing gear, including heating and cooling.

Main Bearing Supports

Steps for removing and refitting main bearing supports (gear side and flywheel side), including notes on replacement parts.

Crankshaft

General information about the crankshaft.

Crankshaft Removal

Steps for safely removing the crankshaft using a copper-headed hammer.

Camshaft

General information about the camshaft.

Camshaft Timing

Steps for setting the camshaft gear timing with the crankshaft timing gear.

Mechanical Speed Governor

Describes the weight-type mechanical speed governor housed in the camshaft drive gear.

5 Lubrication System

Lubrication System and Breather Recirculation System

Details the engine's lubrication system and breather recirculation, including safety warnings.

Oil Pump

Instructions for checking the oil pump's gear teeth, clearance, and shaft.

Oil Pressure Check

Procedures for checking oil pressure using a gauge and verifying it against temperature curves.

6 Fuel System

Fuel Feeding / Injection Circuit

Illustrates various fuel feeding and injection circuit configurations with components.

Injection Pump

General overview of the injection pump system and its operation.

(Static) Injection Timing

General section for static injection timing procedures.

Injection Static Advance Adjustment

Detailed steps for adjusting the static injection timing advance.

Injection Advance Adjustment

Guidance on adjusting injection advance by adding or removing shims.

Injector

Details the components of the Size S Injector for standard engines.

Injector Setting

Procedures for setting the injector pressure and adjustments using shims.

7 Electric System

Alternator

General information about alternators.

Voltage Regulator

Details the Lombardini voltage regulator, its types, and dimensions.

How to Check Voltage Regulator for Proper Operation

Step-by-step guide to checking the voltage regulator's functionality and troubleshooting.

Starting Motor

Information about starting motors, including manufacturers and repair advice.

Direct Stop Electromagnets

Information on direct stop electromagnets, including features and adjustment.

Direct Stop Electromagnet

Features and setting instructions for the direct stop electromagnet.

8 Settings

Speed Adjustments

General warning about adjustments and procedures for setting idling and full speed.

Idling Speed Setting in No-Load Conditions

Steps to adjust the engine's idling speed in no-load conditions.

Full Speed Setting in No-Load Conditions (Standard)

Procedure for setting the engine's full speed in no-load conditions.

Injection Pump Delivery Setting

Crucial adjustment for injection pump delivery using a dynamometric brake.

Injection Pump Delivery Setting with Dynamometric Brake

Detailed steps for setting injection pump delivery using a dynamometric brake.

Injection Pump Delivery Setting Without Dynamometric Brake

Procedure for setting injection pump delivery without a dynamometric brake.

Required Settings (As Most Commonly Applies)

Table showing typical settings and specific fuel consumption for various engine models.

Setting the Stop Limit Stop

Instructions for adjusting the stop limit mechanism of the injection pump.

10 Torque Specifications and Use of Sealant

Table of Tightening Torques for the Main Components

A comprehensive table listing torque specifications for various engine components.

Cylinder Head

Torque specification for the cylinder head.

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