LONCIN Xwolf 200 2020

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LX200AU

SERVICE MANUAL

First edition, September 2020

Any reproduction or unauthorized use

without the written permission of

LONCIN Motor Corporation, China..

Is expressly prohibited.

Printed in China.

Main Page

How to Use this Manual4
Table of Contents6
General Information17
Vehicle Identification17
Vehicle Identification Number17
Model Label17
Safety18
Handling Gasoline Safely19
Cleaning Parts19
Warning Labels19
Important Information20
Preparation for Removal and Disassembly20
Replacement Parts20
Gaskets, Oil Seals and O-Rings20
Lock Washers/Plates and Cotter Pins21
Bearings and Oil Seals21
Circlips21
Checking the Connections22
Tools23
Basic Tools23
Specifications37
General Specifications37
Engine Specifications40
Chassis Specifications47
Electrical Specifications49
Tightening Torques50
Engine Tightening Torques50
Chassis Tightening Torques50
How to Use the Conversion Table51
Standard Torque Values51
Lubrication Points and Lubricant Types52
Oil Flow Diagrams53
Cable Routing54
Periodic Checks and Adjustments58
Service Information58
Periodic Maintenance Chart for the Emission Control System58
General Maintenance and Lubrication Chart59
Fuel Line61
Throttle Operation61
Air Cleaner61
Air Cleaner Replacement61
Change Interval61
Spark Plug62
Remove the Spark Plug62
Measure62
Valve Clearance62
Carburetor Idle Speed63
Ignition Timing63
Cylinder Compression64
Engine Oil64
Oil Level64
Change the Engine Oil64
Final Reduction Gear Oil65
Gear Oil Change65
Drive Belt65
Adjusting the Front Brake66
Adjusting the Rear Brake66
Adjusting the Parking Brake67
Checking the Brake Fluid Level67
Checking the Brake Pads68
Steering System69
Inspection69
Check the Tie-Rod Ends69
Toe-In Adjustment69
Wheels/Tires70
Tire Pressure71
Wheel Inspection71
Drive Chain Slack72
Adjustment72
Checking and Lubricating the Cables73
Lubricating the Levers 、Steering Shaft and Steering Knuckles73
Body74
Front/Rear Cargo Rack and Seat74
Front Fender75
Covering Parts and Footrest System76
Headlight and Instrument Cluster78
Intake and Exhaust System79
Intake System79
Int Ake and Exhaust System80
Cleaning the Air Fill Tea Element81
Installing the Air Intake Duct and Air Filter Case82
Installing the Carburetor82
Exhaust System83
Checking the Exhaust System84
Cleaning the Spark Arrester84
Fuel System85
Removing the Fuel Tank86
Removing the Oil Switch Unit86
Checking the Fuel Filter86
Checking the Oil Switch Unit86
Engine87
Engine Removal87
V-Belt Cooling Ducts and Chain Cover87
Shift Arm88
Hoses and Leads89
Engine Mounting Bolt90
Cylinder Head91
Removing the Rocker Arms and Camshaft91
Checking the Camshaft93
Checking the Rocker Arms and Rocker Arm Shafts93
Removing the Cylinder Head94
Checking the Cylinder Head95
Checking the Timing Chain Guides96
Checking the Timing Chain Tensioners96
Installing the Cylinder Head97
Installing the Camshaft and Rocker Arms97
Camshaft, Rocker Arms and Valves99
Removing the Valves and Valve Springs99
Checking the Valves and Valve Spring100
Installing the Valves and Valve Springs104
Cylinder and Piston105
Removing the Cylinder and Piston105
Checking the Cylinder and Piston106
Checking the Piston Rings107
Checking the Piston Pin109
Installing the Piston and Cylinder110
Belt Drive112
Removing the Primary and Secondary Sheaves112
Disassembling the Secondary Sheave113
Checking the Clutch Shoe113
Checking the V-Belt114
Checking the Primary Sheave Weights114
Checking the Primary Sheave Sliders115
Checking the Secondary Sheave115
Assembling the Primary Sheave116
Assembling the Secondary Sheave117
Disassembling the Oil Pump120
Checking the Oil Pump120
Assembling the Oil Pump121
Removing the Transmission125
Checking the Transmission126
Checking the Crankshaft128
Installing the Transmission129
Front and Rear Wheels132
Rear Wheels134
Checking the Wheel Hubs135
Checking the Brake Discs136
Installing the Front Wheel Hub Bearings137
Installing the Front Brake Discs137
Front and Rear Brakes138
Front Brake Pads138
Rear Brake Pads139
Replacing the Front and Rear Brake Pads140
Front Brake Master Cylinder142
Checking the Master Cylinder147
Assembling the Brake Master Cylinder147
Installing the Brake Master Cylinder148
Front Brake Caliper150
Rear Brake Caliper151
Disassembling the Front and Rear Brake Calipers152
Checking the Front and Rear Brake Calipers152
Assembling the Front and Rear Brake Calipers153
Installing the Front and Rear Brake Calipers153
Parking Brake155
Checking the Parking Brake156
Pedal Assembly157
Rear Axle and Rear Axle Hub158
Removing the Rear Axle159
Checking the Rear Axle160
Checking the Drive Chain160
Checking the Brake Disc161
Installing the Driven Sprocket162
Installing the Rear Axle162
Front Arms and Front Shock Absorber163
Installation165
General Instructions179
Battery Removal181
Charging System182
Short Circuit Test182
Current Test182
Regulator/Rectifier Inspection183
Ignition System184
CDI Unit Inspection186
Troubleshootin188
Ignition Switch189
Handlebar Switch189
Starter Button189
Troubleshooting191
Starting Failure/Hard Starting191
Poor Idle Speed Performance192
Poor Medium-And-High-Speed Performance192
Faulty Clutch192
Shock Absorber Malfunction194
Unstable Handling194
Faulty Lighting or Signaling System194

LONCIN Xwolf 200 2020 - Page 2

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