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Lorentz PS600 BADU Top 12 - User Manual

Lorentz PS600 BADU Top 12
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www.lorentz.de / info@lorentz.de release 050509
PS600 BADU Top 12
INSTRUCTION MANUAL
INSTALLATION
OPERATION
SERVICE
Solar operated
centrifugal surface pump
BERNT LORENTZ GmbH & Co. KG
Germany
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Summary

System Report Form

System and Components Details

Section to record system voltage, purchase date, components, and serial numbers for essential troubleshooting.

Pump Controller and Electrical Installation

PS600 Pump Controller Features

Details the controller's functions including MPP-Tracking, LVD protection, and input controls.

Mechanical Installation Guidelines

Covers mounting position, controller placement near batteries, and isolation from corrosive elements.

Controller Input Wiring Safety

Highlights critical warnings for voltage testing, direct connections, and solar-direct system wiring.

Electrical Terminal Connections

Explains connections for Power IN, Ground, motor wires (L1, L2, L3), and remote control/battery mode terminals.

Battery-Based System Operation

Describes short circuit protection, low-voltage disconnect function, and reset procedures for battery systems.

DC Circuit Wire Sizing

Provides wire sizing recommendations for DC circuits, including voltage drop considerations for solar and battery systems.

Pump Operation and Control

Power Switch and System Status

Explains the function of the power switch and the SYSTEM indicator light.

Pump Status and Indicator Lights

Details the PUMP ON, PUMP OVERLOAD, SOURCE LOW, TANK FULL, and BATTERY LOW indicator lights.

Pump Speed Indication

Describes how to interpret pump speed based on the flashing sequence of the PUMP ON LED.

Pump Starting and Operation Scenarios

Covers pump priming, starting conditions, behavior under low sunshine, slow operation, and shadow effects.

Operational Time Delays

Lists specific time delays for pump restarts after stops due to insufficient sunshine or low water.

Forcing a Quick Pump Start

Explains how to bypass normal time delays to initiate an immediate pump start for testing.

Automatic Tank Shutoff Control

Float Switch Requirements

Specifies the need for a switch, preferred normally open type, and cable requirements for float switches.

Shielded Float Switch Cable Grounding

Instructions for grounding shielded cable at the controller only to reduce lightning surge damage.

Float Switch Wiring Options

Details wiring connections for normally open (NO) and normally closed (NC) float switches.

Troubleshooting Guide

Pump Failure Analysis

Addresses issues like pump not running, delayed starts, and overload conditions.

System Component Inspection

Guidance on inspecting solar array, wiring, connections, and the controller for faults.

Sensor and Switch System Checks

Procedures for checking low-water probe and full-tank float switch systems for proper function.

Quick Start Procedure

Method to force a pump start after resolving issues, bypassing normal time delays.

Maintenance and Warranty

Controller and Pump Maintenance

Information on the minimal maintenance required for the controller, motor, and pump end.

Product Warranty Information

Details the two-year warranty, conditions that void it, and exclusions for product misuse or environmental factors.

System Wiring Diagram

Solar-Direct System Wiring

Illustrates the wiring configuration for a solar-direct system using PV modules, controller, and pump.

Summary

System Report Form

System and Components Details

Section to record system voltage, purchase date, components, and serial numbers for essential troubleshooting.

Pump Controller and Electrical Installation

PS600 Pump Controller Features

Details the controller's functions including MPP-Tracking, LVD protection, and input controls.

Mechanical Installation Guidelines

Covers mounting position, controller placement near batteries, and isolation from corrosive elements.

Controller Input Wiring Safety

Highlights critical warnings for voltage testing, direct connections, and solar-direct system wiring.

Electrical Terminal Connections

Explains connections for Power IN, Ground, motor wires (L1, L2, L3), and remote control/battery mode terminals.

Battery-Based System Operation

Describes short circuit protection, low-voltage disconnect function, and reset procedures for battery systems.

DC Circuit Wire Sizing

Provides wire sizing recommendations for DC circuits, including voltage drop considerations for solar and battery systems.

Pump Operation and Control

Power Switch and System Status

Explains the function of the power switch and the SYSTEM indicator light.

Pump Status and Indicator Lights

Details the PUMP ON, PUMP OVERLOAD, SOURCE LOW, TANK FULL, and BATTERY LOW indicator lights.

Pump Speed Indication

Describes how to interpret pump speed based on the flashing sequence of the PUMP ON LED.

Pump Starting and Operation Scenarios

Covers pump priming, starting conditions, behavior under low sunshine, slow operation, and shadow effects.

Operational Time Delays

Lists specific time delays for pump restarts after stops due to insufficient sunshine or low water.

Forcing a Quick Pump Start

Explains how to bypass normal time delays to initiate an immediate pump start for testing.

Automatic Tank Shutoff Control

Float Switch Requirements

Specifies the need for a switch, preferred normally open type, and cable requirements for float switches.

Shielded Float Switch Cable Grounding

Instructions for grounding shielded cable at the controller only to reduce lightning surge damage.

Float Switch Wiring Options

Details wiring connections for normally open (NO) and normally closed (NC) float switches.

Troubleshooting Guide

Pump Failure Analysis

Addresses issues like pump not running, delayed starts, and overload conditions.

System Component Inspection

Guidance on inspecting solar array, wiring, connections, and the controller for faults.

Sensor and Switch System Checks

Procedures for checking low-water probe and full-tank float switch systems for proper function.

Quick Start Procedure

Method to force a pump start after resolving issues, bypassing normal time delays.

Maintenance and Warranty

Controller and Pump Maintenance

Information on the minimal maintenance required for the controller, motor, and pump end.

Product Warranty Information

Details the two-year warranty, conditions that void it, and exclusions for product misuse or environmental factors.

System Wiring Diagram

Solar-Direct System Wiring

Illustrates the wiring configuration for a solar-direct system using PV modules, controller, and pump.

Lorentz PS600 BADU Top 12 Specifications

General IconGeneral
ModelPS600 BADU Top 12
CategoryWater Pump
Power SourceElectric
Power600W
Voltage230 V
Frequency50 Hz
Weight12 kg
Protection RatingIPX4
Flow Rate12 m³/h
Max Flow Rate12, 000 l/h
Hose Connection1.5 inch

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