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Lorentz PSk3-7 User Manual

Lorentz PSk3-7
50 pages
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The Solar Water Pumping Company
Manual for Installation and Operation
Manuel d'installation et d'utilisation
Manual de instalación y operación
Manual for Installation and Operation
EN
photo may dier from actual product
PSk3-7 to PSk3-15
Hybrid Solar Pumping System
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Lorentz PSk3-7 Specifications

General IconGeneral
BrandLorentz
ModelPSk3-7
CategoryInverter
LanguageEnglish

Summary

Introduction

Installation Overview

Registration of Components

Register all system components (pump, motor, controller) via partnerNET or LORENTZ Assistant.

PV and Controller Installation

Instructions for installing PV array and pump controller, including placement and wiring.

Electrical Installation

Covers pump wiring, accessory connections, DC/AC input, and grounding.

Pump Installation

Guidance for installing submersible and surface pumps, including safety precautions.

Feature Configuration with LORENTZ Assistant

Using the LORENTZ Assistant app for system settings, performance monitoring, and operational adjustments.

PSK3 and LORENTZ Assistant

LORENTZ Assistant Overview

The LORENTZ Assistant app is a tool for setup, monitoring, and configuration via Bluetooth.

Product Information

Product Description

Details the PSk3 solar pumping systems for high-volume, efficient water delivery without grid connection.

Technical Data of the PSk3 Controller

Provides detailed electrical and mechanical specifications for the PSk3 controller.

Technical Requirements for the Pumps

Outlines requirements for pumps regarding water quality and installation environment.

Naming Convention

Explains the naming system for PSk3 pump and controller models.

Storage of Pump System Components

Guidelines for proper storage of pump system components to prevent damage.

Scope of Delivery

Lists the items included in the PSk3 pump system package.

Safety Instructions

Personnel Qualifications and Training

Emphasizes the need for qualified and trained personnel for installation and operation.

Dangers of Ignoring Safety Symbols

Explains the risks associated with not following safety directions and symbols.

Safety-Oriented Operation

Mandates adherence to safety directions, national regulations, and internal guidelines.

General Safety Directions for Operator/User

Covers protection of hot/cold parts, moving parts, and handling of hazardous liquids.

Safety Directions for Maintenance and Assembly

Details precautions for maintenance, inspection, and assembly work by authorized experts.

Pump System Sizing & Layout Diagrams

Pump System Sizing

Discusses variables like static head, suction head, and pressure losses for system sizing.

System Layout: Submersible Pumps

Provides an example layout diagram for submersible pump systems.

System Layout: Surface Pumps

Presents an example layout diagram for surface pump systems.

Solar-diesel System Sizing Considerations

Explains how the PSk3 can switch between solar and diesel power sources.

Controller Installation

Controller Elements

Describes the controller's power switch and indicator lights for operational status.

Controller Placement

Guidelines for optimal placement of the PSk3 controller, considering environmental factors.

Mounting, Space and Ventilation Requirements

Specifies requirements for mounting the controller securely and ensuring adequate ventilation.

Wiring the controller

Covers the process of wiring the controller, including general precautions.

Controller wiring for solar only

Details specific wiring procedures for solar-only operation.

Terminal description

Explains the function and connection of each terminal on the PSk3 controller.

Cable entries

Information on using cable glands and reducers for secure cable entry into the controller.

PV Array Wiring

Instructions and warnings for correctly wiring the photovoltaic array to the PSk3 controller.

Electrical conduit

Recommendation for using electrical conduit to protect outdoor wiring from environmental factors.

Motor Wiring

Guidance on connecting the motor cable to the PSk3 controller.

Connecting the motor cable

Step-by-step instructions for connecting the motor cable to the controller's terminals.

Resistance measurement

Procedures for measuring winding and insulation resistance of the motor before installation.

Pump Accessory Wiring

Details the wiring for various pump accessories like well probes, sensors, and switches.

Terminals 1 and 2 (Well Probe)

Instructions for connecting the well probe for dry run protection.

Terminals 3 and 4 (Remote Switch)

How to connect external switches for remote control of the pump.

Terminals 5 and 6 (Water Meter)

Connecting a water meter to record flow rates and view data in the Assistant app.

Terminals 7 and 8 (Analog Input 1) and 9 and 10 (Analog Input 2)

Connecting sensors like pressure and liquid level sensors to the controller's analog inputs.

Terminals 11, 12, 13 (Relay)

Using the relay output for controlling third-party devices, configurable via LORENTZ Assistant.

Terminals 14, 15, 16 (Water Sensor)

Connecting a water detection sensor for surface pumps to prevent dry running.

Terminal 17 and 18

Connecting the LORENTZ Sun Sensor module for irradiation-dependent pump control.

Solar Panel for Sun Sensor

Instructions for mounting and connecting the dedicated PV module for the Sun Sensor.

Controller Wiring for Hybrid Operation

Guides for setting up the controller to operate with both solar and AC power sources.

General

Explains the principle of hybrid operation, combining solar and AC power safely.

Electrical Installation

Requirements for installing AC components like disconnectors and fuses in hybrid systems.

Input Current and Harmonics

Discusses non-sinusoidal current drawn from AC input and potential need for filters.

Wiring

Details minimum recommended cable sizes for AC input based on PSk3 system size.

Fuses

Specifies fuse recommendations for the AC input supply, including types and ratings.

Circuit breaker

Explains the need for a manual disconnection device for isolating the PSk3 from the AC source.

Grid Operation

Outlines the PSk3's design for grid voltage range and behavior with unstable grids.

Further Considerations

Additional points regarding galvanic coupling of AC/DC sources and safety precautions.

Grounding

Explains the mandatory nature of grounding for user protection and system safety.

Why Grounding is Required

Explains the mandatory nature of grounding for user protection and system safety.

How to Ground

Details connecting the protective earth connection to the grounding bolt and motor PE terminal.

Insufficient Ground Source

Provides guidance on using a grounding rod when an adequate ground source is unavailable.

Pump Installation

General Instructions

Essential safety warnings and general instructions before starting pump installation.

Pipe Sizing

Importance of proper pipe sizing to maintain system efficiency and minimize pressure losses.

Cable Splicing

Procedures for connecting motor cable extensions using splicing kits, emphasizing sealed joints.

Submersible Pumps

Provides an example layout diagram for submersible pump systems, including components and connections.

System Layout: Submersible Pumps

Example system layout diagram for submersible pumps, including components and connections.

Wiring the Pump

Instructions for correctly wiring the submersible pump motor to the controller, including rotation direction.

Resistance Measurement

Recommends checking winding and insulation resistance before lowering the pump into the well.

Resistance Measurement

Detailed steps for measuring motor winding and insulation resistance using a multimeter.

Preparing the Installation

Guidance on preparing for pump installation, including lifting and handling precautions.

Installation Depth

Instructions on determining and ensuring the correct installation depth for submersible pumps in wells.

Removal

Outlines the procedure for removing the pump system from the well in reverse order of installation.

Installation

Steps for connecting the pump end to the motor and fixing the pump in the borehole.

Pipes with thread

Instructions for using threaded pipes and sealing them properly.

Surface Pumps

Guidelines for installing surface pumps, including placement, foundation, and motor wiring.

Additional Features

Details on safety ropes, plastic pipes, and flow sleeves for submersible pumps.

Safety Rope

Recommendation for using a safety rope as insurance against total loss of the pump system.

Plastic pipes

Considerations for using plastic pipes, including strength and safety rope requirements.

Flow sleeve

Explains when and why a flow sleeve is necessary for submersible pumps to maintain liquid velocity.

Placement and Foundation

Guidelines for placing surface pumps, including rain/weather protection and foundation requirements.

Motor wiring

Details on connecting the motor cable for surface pumps and checking rotation direction.

Connecting the motor cable

Instructions for connecting the motor cable to the terminals in the pump's wiring box.

Resistance measurement

Recommends checking winding and insulation resistance for surface pumps before operation.

Installation and Handling

Covers lifting, handling, and installing strainers and pipe systems for surface pumps.

Suction Head

Discusses factors affecting suction head and the risk of cavitation, advising on proper pipe setup.

Initial Start-up

Crucial steps for initial startup, including filling the pump and ensuring proper priming.

Filling Pump with Water

Detailed procedures for filling the pump and suction pipe with water, depending on water level.

Rotary direction

How to check and ensure the correct motor rotation direction for the pump.

Final Check-up

A checklist of final checks before operating the pump system.

Pump Accessories Installation

Well probe

Installation and function of the well probe for water level detection and pump control.

Well probe

Covers well probe fixing, wiring, potential problems, and alternative solutions.

Water detection sensor

Details the water detection sensor for surface pumps to prevent dry running.

Water detection sensor installation

Step-by-step guide for installing the LORENTZ water detection sensor.

Steel/Stainless steel pipe

Instructions for preparing inlet pipes and installing sensor housings.

HDPE pipe

Options for installing sensors in HDPE pipes using tee-pieces or steel flanges.

Water meter installation

Guidelines for installing water meters, emphasizing proper flow conditions.

Level sensor installation

Information on installing LORENTZ liquid level sensors for water level monitoring and pump control.

Water Level Management Solution (WLMS) installation

Overview of installing the WLMS for accurate water level measurement and system control.

Pressure sensor installation

Instructions for installing pressure sensors in pump housings or flanges for pressure measurement.

Float Switch (Full Tank Shut-off)

Details on using float switches to prevent tank overflow and stop the pump when full.

Float Switch (Full Tank Shut-off)

Covers wiring float switches, using manual remote controls, and cable requirements.

Sacrificial Anode

Explains the purpose and benefits of the Sacrificial Anode for protecting pump ends from corrosion.

PV Disconnect 1000-40-5

Information on the PV Disconnect box with an integrated disconnect switch for solar array isolation.

PV Combiner 1000-125-4 for PSk3-7 to PSk3-15

Details on the PV Combiner box for connecting multiple DC input strings from PV Disconnects.

PV Protect 1000-125 for PSk3-7 to PSk3-15

Information on the PV Protect surge protective device for DC input lines to guard against electrical surges.

SmartStart

Details the SmartStart feature for generator control, including installation and battery requirements.

Product description

Overview of the SmartStart feature and its packing list.

Generator compatibility

Requirements for generator compatibility with the SmartStart feature for auto-start functionality.

Physical installation

Guidelines for physically installing the SmartStart unit near the PSk3 controller.

Cable entries and external sockets

Information on cable glands and pre-wired sockets for SmartStart connections.

Wiring

Instructions for wiring the SmartStart to the PSk3 controller and connecting generator auto-start signals.

Battery installation

Details on the battery requirements, characteristics, and installation for the SmartStart.

Operating the Pump

POWER SWITCH (ON/OFF)

Information on the controller's ON/OFF switch, its function, and limitations.

LED Status

Detailed explanation of the PSk3 controller's front LED indicators and their meanings.

Starting the Pump

Step-by-step instructions for starting the pump system, including initial checks.

Time Delays

Lists various time delays implemented for pump operation, such as after insufficient irradiation or low water.

Parameter Settings

Guidance on configuring system parameters using the LORENTZ Assistant app.

LORENTZ CONNECTED

PSK3 Data Access and Data Logging

How the PSk3 controller stores and provides operational and sensor data for analysis via the Assistant app.

LORENTZ Assistant

Introduction to the LORENTZ Assistant app for configuration, monitoring, and viewing system data on Android devices.

LORENTZ Global & PS Commander

Information on the cloud-based platform for remote monitoring and management of PSk3 systems.

Troubleshooting

Pump Does Not Run

Common causes and troubleshooting steps for a pump that fails to start or operate.

Pump Attempts a Restart Every 4 Minutes

Explains reasons for repeated pump restarts and potential solutions.

Check the Float Switch

Steps for inspecting and troubleshooting float switch systems if the controller indicates 'Remote OFF'.

Force a Quick Start

How to bypass time delays for testing or immediate pump start.

Could the Issue Not Be Resolved

Guidance on raising a service case with LORENTZ partnerNET if issues persist.

Service and Maintenance

Routine Inspection and Maintenance

Recommendations for regular inspections to extend the controller's lifetime.

Requirement of Inspection and Maintenance

Lists the essential requirements for performing inspection and maintenance tasks.

Main Points for Inspection and Maintenance

Key areas to inspect, including motor lubrication, cooling fan, and heat sink cleaning.

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