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Magnetek HPV 900 Series 2 - User Manual

Magnetek HPV 900 Series 2
230 pages
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HPV 900 Series 2 AC/PM
Elevator Drive
Technical Manual
Includes Quick Start Guides
Drive Firmware: 97SA4810-010220.41
TM7333 rev 21
© 2017 Magnetek Elevator

Table of Contents

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Summary

WARRANTY

LIMITATIONS OF LIABILITY

Defines liability limits for Magnetek regarding profit loss, consequential, indirect, or incidental damages.

IMPORTANT

Grounding Considerations

Emphasizes proper ground connections to the drive for impedance and noise reduction, improving performance.

CLOSED-LOOP QUICK START-UP GUIDE

Motor Parameter Set-up

Guides through setting motor parameters like HP, voltage, current, poles, and speed for closed-loop operation.

Key Drive Parameters

Drive Menu A1

Details important parameters in Drive Menu A1 for closed-loop setup, including car speed and motor speed.

Motor A5

Motor A5 Submenu

Covers motor identification and parameters like power, voltage, current, poles, and speed for initialization.

PM QUICK START-UP GUIDE

Encoder Set-up

Provides electrical and mechanical considerations for proper encoder speed feedback to avoid interference.

Encoder Alignment

OPTION 1 - Predetermined Encoder angle offset

Details how to set a known encoder offset value to align the rotor with motor poles.

HPV 900 Series 2 Drive Ratings

Drive Model Number

Explains the structure of the drive model number and its components.

Parameters

Parameters Introduction

Describes the parameter menu structure, navigation, and detailed parameter descriptions.

General Start-Up

General Start-Up Procedure

Provides a recommended step-by-step procedure for installing and preparing the drive for operation.

Terminals

Terminal Connections (Frame 1)

Illustrates the terminal connections for Frame 1, including input power, motor, control board, and DC bus.

Interconnections

Interconnection Diagram

Provides a comprehensive diagram showing all drive interconnections, including encoder and analog signals.

Encoder

Encoder Specification

Details the specifications for incremental and absolute encoders compatible with the HPV 900 Series 2 drive.

Analog Inputs

Analog Input Connections

Illustrates differential and single-ended analog input connections and provides a terminal mapping table.

Electrical Installation

Control Circuit

Provides precautions for control circuit connections, including analog inputs, logic inputs, and logic outputs.

Adjust A0 Menu

Drive A1 Submenu

Details parameters within the Drive A1 Submenu, covering contract speed, motor speed, response, and inertia settings.

Motor A5 Submenu

Motor A5 Submenu

Contains parameters defining the motor model, crucial for drive operation and performance.

S-Curves A2 Submenu

Detailed descriptions

Explains how S-curves shape the speed reference for smooth acceleration, deceleration, and jerk control.

Configure C0 Menu

User Switches C1 Submenu

Details parameters for user-configurable switches, including speed command source and motor rotation.

AUTO STOP

AUTO STOP

Defines how the drive logic responds to zero or non-zero speed commands for starting and stopping.

Maintenance

Maintenance Overview

Outlines routine inspection and cleaning procedures for ensuring drive longevity and performance.

Troubleshooting

Faults and Alarms

Categorizes drive warnings into faults (severe failures) and alarms (annunciations).

Display D0 Menu

Elevator Data D1 Submenu

Provides monitoring of elevator speed command, reference, feedback, and encoder status.

Display D0 Menu

Power Data D2 Submenu

Monitors drive power, current, voltage, frequency, and overload status.

Utility U0 Menu

Utility U0 Menu

Provides access to utility functions like password, units, drive info, and autotune.

Utility U0 Menu

PASSWORD

Details the password function, including setting, changing, and lockout for parameter protection.

Utility U0 Menu

OVERSPEED TEST

Explains how to perform overspeed tests via logic input, serial channel, or digital operator.

Utility U0 Menu

RESTORE DFLTS

Provides functions to reset drive or motor parameters to their default values.

HEX MONITOR

HEX MONITOR

Tool for fault and parameter diagnostics, intended for Magnetek personnel.

Fault F0 Menu

ACTIVE FAULTS

Displays and records currently active faults, remaining until a fault reset is initiated.

Fault F0 Menu

RESET FAULTS

Allows the user to reset both active faults and the fault history.

Troubleshooting Guide

Status LED Troubleshooting Guide

Lists drive faults, alarms, and messages with possible causes and corrective actions.

APPENDIX - CE Guidelines

CE Guidelines

Provides guidelines for CE compliance, including standards and installation recommendations for EMI/RFI issues.

APPENDIX - Dimensions, Mounting Holes, & Weights

Dimensions, Mounting Holes, & Weights

Details the physical dimensions, mounting hole locations, and weight for different drive frames.

APPENDIX - Dynamic Braking Resistor Selection

Assumptions for Brake Resistor Recommendations

Outlines assumptions and calculations for selecting dynamic braking resistors based on drive and motor specs.

APPENDIX - Open-Loop Performance Adjustments

Stalling Attempting to Lift Load

Provides troubleshooting steps for motor stalling when lifting a load, adjusting torque boost and stator resistance.

Appendix

Selecting and Mounting of Encoder

Guidance on selecting, mounting, and electrically considering encoders for optimal motor control.

Appendix

Suggested Wire Sizes

Provides recommended wire sizes and torque specifications for input, output, and control wiring terminals.

APPENDIX - Input; Output Rating

Input; Output Rating

Details the voltage, current, and short circuit withstand ratings for drive inputs and outputs.

APPENDIX - Single Phase Ratings

Single Phase Ratings

Provides derated single-phase VAC input ratings for the HPV900 Series 2 drives.

APPENDIX - Carrier Frequency Rating

Carrier Frequency Ratings (250% Overload)

Details how drive ratings are derated based on PWM switching frequency settings.

APPENDIX - Power Dissipation

Watts Loss

Lists the calculated power loss in watts for different drive models and ratings.

APPENDIX - Relay Specifications

Relay Specifications

Provides specifications for the drive's programmable Form-C relay outputs.

APPENDIX - Replacement Parts

Replacement Parts

Lists available part numbers for drive components, option cards, and accessories.

Index

Magnetek HPV 900 Series 2 Specifications

General IconGeneral
BrandMagnetek
ModelHPV 900 Series 2
CategoryController
LanguageEnglish

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