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IMPULSE VG+ Series 3
Magnetek IMPULSE VG+ Series 3 User Manual
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Software # 8001.X July 2005
Part Number: 140-10257
© Copyright 2005 Magnetek
Instruction Manual
2
Table of Contents
Default Chapter
2
Table of Contents
2
Disclaimer of Warranty
5
Chapter 1 : Introduction
6
Introduction
6
Assessing the System Requirements
9
Assessing the Drive Environment
9
General Specifications
10
AC Reactor Specifications
11
Interface Specifications
13
Chapter 2: Installation
14
Choosing a Location
16
As-Required Drive Components
17
Optional Drive Components
17
Required External Devices
17
System Components and External Devices
17
AC Power Supply
18
Applied Voltage
18
Long Time Storage
18
Installing the Drive
19
Dimensions/Heat Loss—Open Chassis
21
Chapter 3:Wiring
24
Wiring Practices
26
Standard Connection Diagram
28
Suggested Circuit Protection Specifications and Wire Size
29
Power Circuit Wiring Procedures
31
230 V Class Terminal Functions
32
460 V Class Terminal Functions
32
Grounding
33
Control Circuit Board 2PCB
34
DIP Switch S1 and Jumper CN15
34
Dip Switch S1
34
Jumper CN15
34
Control Circuit Terminals
35
Wiring the Encoder Circuit
37
Encoder Circuit Wiring Procedures
37
Encoder Wiring Diagrams and Information
38
Encoder Wiring
39
PG-T2 Encoder Interface Card Specifications
39
PG-Z2 Encoder Interface Card Terminal Functions
39
Chapter 4: Programming Basic Features
40
Overview
42
Checks before Powering
42
Precautions
42
Using the Keypad
43
Keypad LED and Button Functions
44
Parameters
45
IMPULSE VG+ Series 3 Structure of Parameters
46
Parameter Modes
47
Programming Mode
47
Auto-Tuning Mode
47
Modified Constants Mode
47
Initialization Set-Up
48
Parameter Access Level (A1-01)
48
Control Method Selection (A1-02)
48
Select Motion (A1-03)
49
Speed Reference (A1-04)
49
Parameters Changed by X-Press Programming
50
Initial Parameters
52
Password Entry
52
User Parameters
52
Auto-Tuning
53
Chapter 5 : Programming Advanced Features
54
Application
56
Preset Reference
56
Multi-Step Speed Processing by Multi-Function Input
57
Reference Limits
58
Setting Frequency Upper and Lower Limits
58
Sequence/Reference Source
59
Stop Method
60
Decel to Stop (B3-03=0)
60
Coast to Stop
61
Decel W/Timer
61
Motor Rotation Change
62
Zero-Speed Operation
62
Input Scan Time
63
LOC/REM Run Select
63
Trim Control Level
64
Acceleration/Deceleration
65
Accel/Decel Time Switching Frequency
66
Speed Search
67
Jump Frequencies
68
Special Functions
69
Quick Stop/Reverse Plug Simulation
70
Reverse Plug Simulation
71
Micro-Positioning Control
72
Travel Limits
73
Load Float Time
76
Load Check
77
Ultra-Lift
79
Enable Ultra-Lift Function
80
Torque Limit
81
No-Load Brake Start/Stop
81
To Enable BE6 Detection
83
Optional Digital Input Set-Up (G5IN4 Digital Multi-Function Inputs)
85
G5IN4 Digital Multi-Function Input Sets
86
Enabling/Disabling Decision
87
Weight Measurement
88
System Tare and Calibration
89
Setting up an External Display Device
90
Slack Cable Detection
91
Snap Shaft Detection
92
Delay Timers
93
Timer Function
93
Maintenance Timer
94
Inching Control
95
Index Function
95
Inching Function and Inching Repeat
95
Tuning
97
DC Injection
97
DC Braking Sequence
97
Automatic Slip Compensation
98
Automatic Speed Regulator (ASR) Tuning
98
Torque Control
99
Speed/Torque Control Switching
101
Droop Control
102
Dwell Function
103
S-Curve Acceleration/Deceleration
104
Motor Parameters
105
Voltage/Frequency Pattern
105
V/F Parameters
106
Motor Set-Up
107
Motor 2 Method
108
Motor 2 Voltage/Frequency Pattern
108
Motor 2 Set-Up
109
Option Parameters
110
Encoder (PG) Option Set-Up
110
AI-14 Set-Up
112
Analog Output Option Set-Up
113
Digital Output Set-Up with Option Card DO-02 or DO-08
114
Communication Option Cards
116
Terminal Parameters
117
Digital Inputs
117
Digital Outputs
120
Digital Outputs—Alarm/Fault Annunciate (H2-01~03=40)
123
External Fault Response Selection
125
Analog Inputs
126
Analog Outputs
128
Serial Communication Set-Up
130
Pulse Input/Output
131
Protection Parameters
132
Motor Overload
132
Power Loss Ride Thru
133
Reference Detection
133
Torque Detection
135
Hardware Protection
138
Automatic Reset
139
Operator Parameters
141
Monitor Selection
141
Keypad Key Selection
143
Clear History
145
Copy Function
145
Monitor Parameters
146
Fault Trace
147
Fault History
147
Status
148
Chapter 6: Troubleshooting
150
Troubleshooting the Drive
152
Maintenance and Inspection
152
Motor Faults and Corrective Actions
152
Drive Faults, Alarms and Indicators
153
Troubleshooting Encoder Related Faults
161
Fault Code: Dev–1, Dev-2 Speed Deviation
161
Fault Code: Pgo–Pulse Generator Signal Fault
162
Corrective Action
162
Fault Code: Be1–Torque Proving Fault
163
Fault Code: Be3–Brake Release Fault
163
Fault Code: Be6–Brake Proving Alarm
164
Fault Code: Oc–Over Current Fault
165
Fault Display and Corrective Actions at Auto-Tuning
166
Power Section Check
167
Power off Checks
168
Braking Circuit
169
Appendix A: Parameter Listing
170
Parameter Listings
170
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Magnetek IMPULSE VG+ Series 3 Specifications
General
Brand
Magnetek
Model
IMPULSE VG+ Series 3
Category
Controller
Language
English
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