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Magnetek Impulse VG+ series 4 - User Manual

Magnetek Impulse VG+ series 4
276 pages
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INSTRUCTION MANUAL
Software #14707.x & 14750.x
February 2017
Part Number: 144-23910 R6
© Copyright 2017 Magnetek

Table of Contents

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Magnetek Impulse VG+ series 4 Specifications

General IconGeneral
Input Frequency50/60 Hz
Output Voltage0-Input Voltage
Output CurrentVaries by model
DimensionsVaries by model
WeightVaries by model
Input Voltage200-240V AC
EnclosureNEMA 1
Control MethodV/Hz Control, Vector Control
CommunicationModbus RTU
Protection FeaturesOvercurrent, Overvoltage, Undervoltage, Overheat
Operating Temperature-10°C to 40°C
Storage Temperature-20°C to 60°C
Humidity5-95% (non-condensing)

Summary

Product Safety Information

DANGER, WARNING, CAUTION, and NOTE Statements

Chapter 2: Installation

Installing the Drive

Step-by-step instructions for installing the drive unit.

Chapter 3: Wiring

IMPULSE•G+ & VG+ Series 4 Wiring Practices

Essential practices for properly wiring the drive.

Suggested Circuit Protection Specifications and Wire Size

Recommendations for circuit protection devices and wire sizing.

Power Circuit Wiring Procedures

Step-by-step instructions for wiring the power circuit.

Safe Torque Off

Functionality and implementation of the Safe Torque Off feature.

Chapter 4: Getting Started

Precautions

Important safety precautions to follow during operation.

Parameters

Explanation of drive parameters and their meanings.

Auto-Tuning

Instructions for automatic motor tuning to optimize drive performance.

Standard Auto-Tune (T01-01 = 0) Instructions

Procedure for performing a rotational auto-tuning on an unloaded motor.

Non-Rotational Auto-Tune (T01-01 = 1) Instructions

Procedure for non-rotational auto-tuning without decoupling the motor.

Terminal Resistance Auto-Tune (T01-01 = 2) Instructions

Non-rotational auto-tuning for V/f control with known motor parameters.

Non-Rotational 2 Auto-Tune (T01-01 = 4) Instructions

Non-rotational auto-tuning when motor cannot be decoupled and slip is known.

Chapter 5: Programming Advanced Features

Stop Method

Selection of the stopping method suitable for the application.

Special Functions

Overview of various special functions available for the drive.

Load Check II

Load-limiting feature to prevent lifting overweight loads.

Load Check II Set Up (C05-01 = 09)

Procedure to set up Load Check II for measuring current/torque zones.

Swift-Lift & Ultra-Lift

Features for faster movement and automatic speed calculation.

Torque Limit

Function to limit motor torque output in Open and Closed loop vector control.

Anti-Shock

Feature to maximize hoist efficiency while minimizing structure fatigue.

No-Load Brake Hoist (VG+)

Start and stop sequence designed for No Load Brake Hoists.

E-Lift (VG+)

Function to operate the drive during encoder-related faults.

Tuning

Parameters related to drive tuning functions.

Automatic Speed Regulator (ASR) Tuning

Adjusts output torque reference to minimize speed difference.

Torque Control

Function to avoid excessive torque changes due to abnormal resonance.

Motor Parameters

Parameters related to motor setup and configuration.

Motor Set-up

Configuration of E2 constants defining motor parameters.

Terminal Parameters

Overview of terminal parameters including digital inputs and outputs.

Chapter 6: Troubleshooting

Troubleshooting the Drive

Investigating and correcting drive functioning issues.

Motor Related Issues and Corrective Actions

Troubleshooting common problems related to the motor.

Drive Faults and Alarms

List of drive faults and alarms with their descriptions and corrective actions.

Troubleshooting Encoder Related Faults

Diagnosing and resolving faults related to the encoder feedback system.

Fault Code: DEV- Speed Deviation Fault

Definition and corrective actions for Speed Deviation Fault.

Fault Code: PGO-X-S;PGO-X-H-Pulse Generator Signal Fault

Definition and corrective actions for Pulse Generator Signal Fault.

Fault Code: BE1-Rollback Fault

Definition and corrective actions for Rollback Fault.

Fault Code: BE2-Torque Proving Fault

Definition and corrective actions for Torque Proving Fault.

Fault Code: BE3-Brake Release Fault

Definition and corrective actions for Brake Release Fault.

Alarm Code: BE6-Brake Proving Alarm

Definition and corrective actions for Brake Proving Alarm.

Alarm Code: BE8-Brake Slipping Alarm

Definition and corrective actions for Brake Slipping Alarm.

Fault Code: OC-Over Current Fault

Definition and corrective actions for Over Current Fault.

Fault Display and Corrective Actions at Auto-Tuning

Fault displays and corrective actions during auto-tuning.

Troubleshooting Option Card Related Faults

Diagnosing faults related to installed option cards.

Tasks, Errors, and Troubleshooting

List of tasks, errors, and troubleshooting steps for the Copy function.

Power Section Check

Procedure for checking the power section of the drive.

Power Off Checks

Checks to perform with the drive's main and control wiring removed.

S4 IF Replacement Procedure

Step-by-step instructions for replacing the S4IF interface card.

appendix A

IMPULSE•G+ & VG+ Series 4 Parameter Listing

A comprehensive list of all parameters for the IMPULSE®•G+ & VG+ Series 4.

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