Mahindra 35 Series User Manual

E-8
35 Series 4WD, Model - 3535, 4035, 4535 and 5035 SM June’08
Transmission
1. Excessive • Transmission fluid insufficient • Replenish
Transmission • Improper backlash between differential • Adjust
Noise pinion and side gear
• Bearing Worn • Repair
• Wrong grade of oil • Change
• Gear teeth broken/pitted • Replace
• Contaminated Oil • Change
2. Gear slip out of • Shifter fork worn or damaged • Replace
mesh • Shifter fork spring weaken or damage • Replace
• Interlock pin fallen • Replace
• Synchronizer unit damaged • Repair or Replace
3. Hard Shifting • Shifter fork worn out or • Replace
damaged
• Shifter fork bent • Replace
• Synchronizer unit damaged • Repair or Replace
4. Gears clash • Improper Clutch Setting • Adjust or Repair
when shifting • Synchronizer unit defective • Repair or Replace
• Clutch does not release • Adjust
• Wrong grade of oil • Change
5. Differential Lock • Differential lock shifter fork damaged • Replace
can not be set • Differential lock shifter fork mounting • Replace
spring pin damaged
• Improper movement of differential • Adjust
lock shifter fork.
6. Differential Lock • Differential lock shaft spring weaken or • Replace
Pedal does not damaged
return • Differential shift/lock ring pin damaged • Replace
4. TROUBLE SHOOTING
TROUBLE PROBABLE CAUSE REMEDY REF.

Mahindra 35 Series Specifications

General

Cylinders	3
Transmission	8 Forward + 2 Reverse
Fuel Type	Diesel
Brake Type	Oil Immersed
Brakes	Oil Immersed
Steering	Power Steering
Drive Type	2WD
Engine Type	Diesel
Steering Type	Power
Fuel Tank Capacity	45 liters