E-17
35 Series 4WD, Model - 3535, 4035, 4535 and 5035 SM June’08
Transmission
15. Remove speed Top Shaft from rear side by
removing circlip (M).
16. Push center bearing through rod from rear side.
17. Remove 1
st
and 4
th
gear bushes.
18. Slide 4
th
gear towards front and 1
st
gear towards
rear.
19. Push top shaft assembly to front or rear.
20. Take out 1
st
or 4
th
gear.
21. Take out Synchro assembly one by one.
22. Remove rear nut, lock washer, spacer. Remove
rear bearing internal circlip and bearing by special
tool.
23. Remove front external circlip on counter shaft.
Keep it in secured place.
24. Tap the counter shaft slowly, during pushing the
countershaft towards rear. Try to rotate
countershaft for ease of dismantling. Remove
shaft and forward / Reverse gears, Synchro
assembly and speed driving gears (3 nos.)
and splined bushes.
B. Cleaning and Inspection
1. Lubricate all serviceable bearing and wrap in
grease proof paper.
2. Remove all gasket material from joint face.
3. Inspect bushes for wear or damage, worn chipped
or broken teeth check splines for correct fit. Check
excessive play.
To Next Page
Loading...
Need help?
General
