Mahindra 35 Series User Manual

F-7
35 Series 4WD, Model - 3535, 4035, 4535 and 5035 SM June’08
2. TROUBLESHOOTING (Contd.)
TROUBLE PROBABLE CAUSE REMEDY REF.
1. Excessive back-lash between 1. Adjust
pinion and ring gear
2. Worn out pinion and gear ring 2. Replace
3. Worn out pinion bearings 3. Replace
4. Pinion bearings loosened 4. Adjust
5. Excessive axial pinion back-lash 5. Adjust
6. Worn out differential bearings 6. Replace
7. Differential bearings loosened 7. Adjust
8. Ring gear out of roundness 8. Replace
9. Low lubricant level 9. Oil level
10. Poor or wrong lubricant 10. Replace
11. Bent halfshaft 11. Replace
1. Noise coming from axle are 1. Replace or adjust
usually heard when vehicle (see above)
moves in neutral gear but
are not loud.
2. Incorrect back-lash between 2. Replace
pinion and ring (sound heard
while decelerating disappears
while increasing the speed)
3. Pinion or input flange worn out. 3. Adjust
1. Ring gear damaged 1. Replace bevel gear set
2. Differential box bolts loosened 2. Tighten to torque
1. Ring gear teeth or pinion damaged 1. Replace bevel gear set
2. Worn out bearings 2. Replace
3. Pinion spline worn out 3. Replace
4. Bent halfshaft 4. Replace
1. Worn out differential gears 1. Replace
2. Worn out differential box or spider 2. Replace
3. Differential thrust washers worn out 3. Replace
4. Half shaft spline worn out 4. Replace
Noise while
driving
Noise while
driving in neutral
Intermittent
noise
Constant noise
Noise while
steering
Front Axle

Mahindra 35 Series Specifications

General

Cylinders	3
Transmission	8 Forward + 2 Reverse
Fuel Type	Diesel
Brake Type	Oil Immersed
Brakes	Oil Immersed
Steering	Power Steering
Drive Type	2WD
Engine Type	Diesel
Steering Type	Power
Fuel Tank Capacity	45 liters