F-10
35 Series 4WD, Model - 3535, 4035, 4535 and 5035 SM June’08
Front Axle
B. DISMANTLING MAJOR SUB-ASSEMBLY
1. Remove both wheels.
2. Remove drain plug from both swivel housing and
beam housing and then drain oil.
3. Remove side housing RH and LH along with swivel
and hub housing from beam housing & remove
spacer.
4. Remove top cover and side housing from swivel
housing assembly.
5. Remove hub housing.
NOTE: Number of shims and thickness should be
noted down from both side.
NOTE: Check the bearing surface and oil seal
mating surface for damage, if damaged
then replace the same.
Check gear for pitting and teeth breakage.
If required, replace it.
C. HUB HOUSING AND FINAL GEAR REDUCTION
DISMANTLING
1. For separating final reduction gear from hub
housing, remove bolt from spindle front axle.
Remove washer and take out the spindle.
2. Support hub housing on flange and then press
final reduction bevel gear to separate.
3. Separate hub housing bearing by removing
retainer and spacer and pressing from spindle
end, remove bearing.
NOTE: Inspect bearing and oil seal, ‘O’ ring for
damage, if required, replace with new.
Inspect gear and spline for burrs and
damage.Number of shims and thickness to be
noted down for both side and preserve it for
assembly.
D. SIDE HOUSING DISMANTLING
For removing bearing, first remove crimping of
locknut and then remove intermediate pinion with
ball bearing from side housing. Remove
intermediate bevel gear with bearing through slot
provided.
NOTE: Inspect the gear and spline for damage.
Beam Housing
Oil Drain Plug
Swivel Housing
Oil Drain Plug
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