C-8
35 Series 4WD, Model - 3535, 4035, 4535 and 5035 SM June’08
Crankcase Sub-assembly
Pipe Plug1/4'’ For Main Oil Gallery 16 to 20
Pipe Plug1/8'’ For Main Oil Gallery 8 to 10
Crankcase Water Drain Plug 1/4" (G 6.3mm) 14 to 16
Back Plate To Crankcase Mounting Bolt M6x12 6 to 8
Spin-on Filter Adapter 20 to 25
Adapter Oil Level Gauge 18 to 22
Water Pump Mounting Stud 3/8'’ UNC 12 to 14
Front Plate Assembly
Crankcase Front Plate Mounting Bolt G 7.938mm X 19.05 mm 18 to 22
Crankcase Front Plate Mounting Bolt 1/4" UNC X 3/4 8 to 12
Crankcase Front Plate Mounting Screw 4 to 6
Bearing journal diameter (mm)
Front 46.787 / 46.761
Centre 46.025 / 45.999
Rear 38.1 / 37.846
Running clearance (mm) 0.089 / 0.038
Exhaust cam lift 6.325
Inlet cam lift 6.274
TIMING GEARS
Number of teeth
Crankshaft gear 33
Cam shaft gear 66
Injection pump gear 66
Idler gear 46
Tandem pump gear
Backlash between any pair of gear (mm) 0.23 / 0.132
Idler gear end clearance (mm) 0.127 - 0.254
Idler gear end float (mm) 0.127 - 0.254
CRANKSHAFT
Material EN25FQ or EN29B
Main journal diameter (mm) Ø53.99 / Ø54.02
Running clearance main journal (mm) 0.076 / 0.018
Crank pin diameter (mm) Ø53.97 / Ø53.99
End clearance (Float) (mm) 0.203 / 0.102
Slide clearance main journal (mm) 0.203 / 0.102
Running clearance crank pin (mm) 0.076 / 0.025
Rear end oil seal dia (mm) 91.999
MAIN BEARINGS
Type Replaceable, Shell
Material Steel backed babbit
Introduction
TORQUE LOADING (TIGHTENING TORQUE) CHART
Description Torque (Lbs-Ft)
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