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MAHLE ACX380 - User Manual

MAHLE ACX380
45 pages
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MAHLE
ACX380/480
EN
Service
Manual
A/C Service Equipment

Table of Contents

Questions and Answers

Summary

General Instructions

General Notes

Manual reproduction, rights, and liability information.

General Operating Instructions

Operational instructions, operator responsibilities, and intended use.

Manufacturer Identification

Manufacturer details and contact information.

Environmental Precautions

Handling refrigerants and waste disposal guidelines.

Safety Conditions

Personal Safety Information (Definitions)

Definitions of dangerous areas, exposed persons, and operator roles.

Personal Safety Information (General)

General safety instructions for operating the A/C service station.

Workplace Safety and Environmental Precautions

Operating environment, heat sources, and refrigerant handling safety.

Electrical Connection Safety

Safe electrical connection and grounding instructions.

Personal Protective Equipment (PPE) and Precautions

PPE and precautions for handling refrigerants and lubricants.

Use Limitations and Prohibitions

Restrictions on refrigerant types, mixtures, and modifications.

Hose Connection Safety

Safety for connecting and disconnecting hoses.

Quick Coupler Operation

Procedure for opening and closing quick couplers.

Maintenance and Cleaning Safety

Safety during maintenance and general cleaning procedures.

Long-Term Storage Procedures

Storing the unit and resuming operation safely.

Service Equipment Safety

Prohibited Operations

Operations that may cause danger or damage to the equipment.

Safety Devices

Pressure and Safety Valves

Function of safety pressure switch and safety valve.

Main Switch and Tampering Warning

Function of the main switch and warning against tampering.

Manual Structure

Using the Manual

How to use the manual, symbols, and contact for clarifications.

Safety Symbols

Explanation of safety symbols used in the manual.

Glossary

Refrigerant Handling Guidelines

Refrigerant Storage Precautions

Safety precautions for storing and handling refrigerants.

Refrigerant and System Conditions

Importance of refrigerant condition for A/C system operation.

Recycling Capacity

Need for regular replacement of filtering systems for recycling.

Product Description

Application

Suitable applications for the A/C service station.

Scope of Delivery

List of items included with the A/C service station.

Unit Description

Visual identification of unit components (front and rear views).

User Interface

Display Icons and Operation

Explanation of icons used on the display and their operation.

Status Light Indicators

Meaning of different status light indicators.

Main Menu Functions

List of functions available in the main menu.

E³ CONNECT Quick Couplers

Technical Features

Cylinder Specifications

Cylinder capacity, pressure, and PED category.

Safety Valve and Containers

Specifications for safety valve and oil/dye containers.

Pneumatic System

Vacuum pump, refrigerant recovery, and fittings specifications.

Unit Specifications

Unit functions, dimensions, power supply, and environmental conditions.

Installation

Equipment Installation

General installation procedures.

Unpacking Procedure

Steps for unpacking the unit safely.

Commissioning

Electrical Connections

Connecting the unit to power and ensuring correct operation.

Positioning and Connection

Unit positioning, ventilation, and electrical connection guidelines.

Software Update

How to check for and download software updates.

Initial Verification Procedure

Steps for initial verification before operation.

Oil Bottle Filling

Procedure for filling new PAG and POE oil bottles.

UV Dye Bottle Filling

Procedure for filling the UV dye bottle.

Setup

Network and Print Setup

Wi-Fi connection and print option configuration.

System Configuration

Update, brightness, maintenance counters, account, language settings.

Advanced Setup Options

Date/Time, Notifications, Licenses, Settings, Credits.

Service Menu

Manual Activations and Channel View

Controlling actuators and viewing measurements.

Pressure Calibration

Procedure for calibrating pressure sensors using a service kit.

OOB Pressure Calibration

Calibrating pressures before first vessel filling.

Gas Weight Calibration

Procedure for calibrating the gas weight scale.

Calibration Check

Performing a fine adjustment of the gas weight scale.

Oil Weight Calibration

Calibrating oil weight scales.

Compressor and Vacuum Pump Test

Testing compressor and vacuum pump performance.

Spare Parts and Consumables

Viewing counters for replaced parts and consumables.

Equipment and Simulator

Refrigerant Fluid Circuit

Operational Cycles Reference

Reference to operational cycles diagram.

Receiving Tank Information

Information about the PED directive and receiving tank.

Manifold Charts and Components

Identification of manifold components and pressure sensors.

Manifold Valves and Sensors

Diagram of manifold valves and pressure sensors.

Nitrogen and Forming Gas Leak Test

Nitrogen Test Manifold Components

Identification of valves for nitrogen test.

Suction Circuit Components

Pressure Safety Switch Identification

Identification and function of the pressure safety switch.

Non-Permanent Junction

Electrical Connections Overview

Maintenance

Maintenance Intervals and Tasks

Table of maintenance tasks and their intervals.

Maintenance Screen Examples

Visual examples of maintenance tasks.

Refrigerant Type Change Procedure

Procedure for changing refrigerant type.

Hoses Emptying Procedure

Procedure for emptying charge hoses.

Air Purge Function

Checking and purging non-condensable gases.

Vessel Filling Procedure

Procedure for filling the internal tank with refrigerant.

Pressures Zero Calibration

Setting atmospheric pressure value.

Self Leak Test Procedure

Performing a leak test on internal components.

E³ PUMP Function

Function to optimize vacuum pump oil life.

Pump Oil Change Procedure

Procedure for changing vacuum pump oil.

Dryer Filter Replacement

Procedure for replacing the dryer filter.

Active Oil Protection Cartridge Replacement

Replacing the active oil protection cartridge.

Calibration Check Procedure

Checking the gas weight scale measure.

Printer Maintenance

Procedure for changing the printer paper roll.

Periodic Checks

Suction Unit and Vessel Checks

Checks for suction unit and vessel integrity.

Pressure Switch and Hose Checks

Checking pressure switch, hoses, and connections.

Other Component Checks

Verifying lubricant and filter replacement schedules.

Refrigerant Type Change (ACX 380)

Air Purge

Maintenance Counters

White Sample Filter Replacement

Replacement Interventions

Extraordinary Maintenance List

Table of service operations for extraordinary maintenance.

Component Replacement (Refrigerant Circuit)

Precautions for Refrigerant Circuit Components

Precautions before replacing components connected to the refrigerant circuit.

Logic Electronic Board Replacement

Procedure for replacing the logic electronic board and display.

Electronic Power Board Replacement

Procedure for replacing the electronic power board.

Spare and Wearing Parts

Refrigerant Identification Unit Parts

Information on obtaining spare/replacement parts.

APPENDIX 1 - REFRIGERANT FLUID CIRCUIT

APPENDIX 2 - OPERATIONAL CYCLES

APPENDIX 3 - ELECTRICAL CONNECTION - LOGIC ELECTRONIC BOARD

APPENDIX 4 - ELECTRICAL CONNECTION - POWER ELECTRONIC BOARD AND POWER SUPPLY

APPENDIX 5 - ELECTRICAL CONNECTION - STATUS AND WARNING INDICATOR LIGHT ELECTRONIC BOARD

APPENDIX 6 - TROUBLE SHOOTING

Malfunctions and Solutions

Common malfunctions and their troubleshooting steps.

APPENDIX 7 - FAILURE LIST

Failure Codes and Messages

Comprehensive list of error codes, messages, and troubleshooting.

Alarm Messages and Solutions

Detailed list of alarm messages and their resolution steps.

Additional Failure Codes and Solutions

More failure codes and their corresponding solutions.

Further Failure Codes and Solutions

Additional failure codes and their resolution.

MAHLE ACX380 Specifications

General IconGeneral
BrandMAHLE
ModelACX380
CategoryService Equipment
LanguageEnglish

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