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MAHLE AIR-NEX 9380 - User Manual

MAHLE AIR-NEX 9380
42 pages
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MAHLE
AIR-NEX 9380/9480
EN
Service
Manual
A/C Service Equipment

Table of Contents

Questions and Answers

Summary

General Instructions

General Notes

Manual rights, reproduction policy, and disclaimer of responsibility.

General Instructions

Operator responsibilities, equipment usage, and compliance with legislation.

Manufacturer Identification

Details of the AIR-NEX equipment manufacturer.

Environmental Precautions

Guidelines for preventing refrigerant release into the atmosphere.

Safety Conditions

Personal Safety Information

Defines terms, operator safety instructions, and general precautions.

Important Information on Service Equipment Safety

Safety Devices

Layout of the Manual

Use of the Manual

Explains manual structure, symbols, and intended use.

Symbols

Safety

Explains safety symbols used in the manual.

Glossary

Guidelines for the Handling of Refrigerant

Precautions for Refrigerant Storage

Safe storage practices and precautions for refrigerants.

Product Description

Application

States the intended use of the A/C service station.

Scope of Delivery

Lists items included in the product package.

Description of the Unit

Provides a visual and labeled overview of the unit's components.

User Interface

User Interface

Describes the touch screen display, icons, and navigation.

Main Menu

ECO LOCK Quick Couplers

Technical Features

Installation

Equipment Installation

Covers the physical setup and installation of the equipment.

Commissioning

Connections

Details on how to connect the unit to power and its environment.

Software Update

Initial Verification

New PAG and POE Oil Bottles Filling

UV Dye Bottle Filling

Setup

Service Menu

Manual Activations and Analogue Channel View

Manual control of actuators and viewing measurements.

Pressures Calibration (Service Kit)

Procedure for calibrating pressure sensors using the service kit.

OOB Pressures Calibration (Service Kit)

Gas Weight Calibration

Oil Weight Calibration

Spare Parts & Consumables

Equipment and Simulator

Refrigerant Fluid Circuit

Refrigerant Fluid Circuit

Refers to Appendix 1 for detailed circuit layout.

Operational Cycles

Refers to Appendix 2 for operational cycles.

Receiving Tank (Refrigerant Cylinder)

Describes the refrigerant tank and its PED categorization.

Manifold Charts

Suction Circuit Components

Non-Permanent Junction

Electrical Connections

Maintenance

Maintenance Interval

Lists scheduled maintenance tasks and their intervals.

Hoses Emptying

Air Purge

Vessel Filling

Pressures Zero

Self Leak Test

LONG LIFE PUMP

Pump Oil Change

Dryer Filter Change

Replacement of Active Oil Protection Cartridge

Maintenance of Printer

Periodic Checks

Refrigerant Type Change (only for AIR-NEX 9380)

Air Purge

Counters

Replacing White Sample Filter (Refrigerant Identification Unit)

Replacement Interventions

Extraordinary Maintenance List

Lists components that may require extraordinary maintenance or replacement.

Extraordinary Maintenance

Replacement of Component Connected to Refrigerant Circuit

Steps for replacing components connected to the refrigerant circuit.

Replacement of Logic Electronic Board with Display

Replacement of Electronic Power Board

Spare and Wearing Parts

Refrigerant Identification Unit

APPENDIX 1 - Refrigerant Fluid Circuit AIR-NEX 9380;9480

APPENDIX 2 - Refrigerant Fluid Circuit AIR-NEX 9380;9480 Operational Cycles

Recovery Cycle

Vacuum

Recharge

APPENDIX 3 - AIR-NEX 9380;9480 - Electrical Connection - Logic Electronic Board

APPENDIX 4 - AIR-NEX 9380;9480 - Electrical Connection - Power Electronic Board and Power Supply

APPENDIX 6 - Trouble Shooting

APPENDIX 7 - Failure List AIR-NEX 9380;9480

Alarm Messages

MAHLE AIR-NEX 9380 Specifications

General IconGeneral
Operating ModesAutomatic, Manual
Vacuum Pump Performance170 l/min
Display7-inch Touchscreen
Product TypeA/C Service Unit
Refrigerant CompatibilityR1234yf
Power Supply230 V / 50 Hz
PrinterYes

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