Makita GD0600 - User Manual

1
ENGLISH (Original instructions)
INSTRUCTION MANUAL
DOUBLE INSULATION
WARNING:
For your personal safety, READ and UNDERSTAND before using.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
Die Grinder
GD0600
007052

Summary

Specifications and Symbols

Symbols Explained

Explains the meaning of various symbols used on the equipment for user understanding.

Intended Use and Power Supply

Details the tool's intended applications and power connection requirements.

Noise and Vibration Information

Provides noise and vibration levels, recommending protective measures.

General Power Tool Safety Warnings

Work Area Safety

Guidelines for maintaining a safe and hazard-free work environment.

Electrical Safety

Crucial precautions regarding electrical connections and usage to prevent shocks.

Personal Safety

Essential personal protective measures and operational conduct for user safety.

Power Tool Use, Care, and Service

Power Tool Use and Care

Instructions on proper usage, maintenance, and storage of the power tool.

Service and Maintenance

Guidance on servicing, repairs, and keeping the tool in good working order.

Specific Safety Rules for Grinding

General Grinding Safety

Essential safety rules specifically for grinding operations.

Handling Accessories

Precautions for selecting, inspecting, and using grinding accessories.

Kickback and Related Warnings

Explanation of kickback and how to prevent it during operation.

Operation and Assembly

Assembly: Installing or Removing Wheel Point

Step-by-step instructions for mounting grinding accessories.

Operation

Guidance on how to operate the die grinder safely and effectively.

Maintenance and Accessories

Maintenance Recommendations

Instructions for performing maintenance and repairs.

Recommended Accessories

Lists accessories recommended for use with the tool.

Side Handle Installation

Instructions for attaching and adjusting the side handle.

Overview

1. Function Description
2. Usage Features
3. Maintenance Features

This document provides the instruction manual for the Makita Die Grinder, model GD0600. It outlines essential information for safe and effective operation, maintenance, and accessory use.

Function Description

The Makita Die Grinder GD0600 is a power tool specifically designed for grinding ferrous materials and deburring castings. It operates on a single-phase AC supply, requiring a power supply of the same voltage as indicated on the nameplate. The tool is double-insulated, allowing for use with sockets without an earth wire.

The die grinder is equipped with a switch lever for activation, a lock-off lever to prevent accidental starting, and for some models, a lock button for continuous operation. To start the tool, the lock-off lever must be pulled towards the operator, followed by pulling the switch lever. Releasing the switch lever stops the tool. For continuous operation, the switch lever is pulled, and then the lock button is pushed in. To stop the tool from a locked position, the switch lever is pulled fully and then released.

The tool's primary function involves the use of wheel points, which are inserted into a collet nut and secured with wrenches. The wheel point should not be mounted more than 8 mm from the collet nut to prevent vibration or shaft breakage. Before using the tool on a workpiece, it should be run for a while to check for vibration or wobbling, which could indicate improper installation or a poorly balanced wheel.

When operating, the tool should be turned on without the wheel point contacting the workpiece, allowing it to reach full speed. The wheel point is then gently applied to the workpiece, moving the tool slowly in a leftward direction to achieve a good finish. Light pressure should be applied, as excessive pressure can lead to a poor finish and overload the motor.

Usage Features

The die grinder is designed with several features to enhance user experience and safety:

• Switch Action: The tool incorporates a switch lever, a lock-off lever, and in some versions, a lock button. The lock-off lever prevents unintentional starting, requiring a deliberate action to engage the tool. The lock button allows for continuous operation, reducing user fatigue during extended tasks.
• Accessory Installation: The process for installing or removing wheel points is straightforward, involving a collet nut and two wrenches. This design ensures that accessories are securely fastened, minimizing the risk of detachment during operation. Users are cautioned to use the correct size collet cone for the specific wheel point to be used.
• Side Handle: The tool can be fitted with a side handle, which provides additional control and stability during operation. To install, the rubber protector is removed, the side handle is inserted onto the tool barrel, rotated to the desired angle, and then tightened clockwise. This feature is particularly useful for tasks requiring more precise handling or when resisting kickback forces. When the side handle is not used, the rubber protector must always be installed on the tool.
• Double Insulation: The double insulation design provides an extra layer of safety, protecting the user from electric shock, especially when operating from sockets without an earth wire.
• Ergonomics: The overall design aims for user comfort and balance, which is crucial for maintaining control and preventing overreach during grinding operations. Proper footing and balance are emphasized to enable better control in unexpected situations.

Maintenance Features

Maintaining the Makita Die Grinder GD0600 is essential for ensuring its safety, reliability, and longevity. The manual outlines several key maintenance aspects:

• Regular Inspection: Before any adjustments, checking functions, or maintenance, the tool must always be switched off and unplugged. Users are advised to regularly inspect the tool for misalignment or binding of moving parts, breakage of parts, or any other condition that might affect its operation. Damaged tools should be repaired before further use to prevent accidents.
• Cleaning: Keeping the work area clean and well-lit is important for safety. The tool's air vents should be regularly cleaned to prevent excessive accumulation of powdered metal, which can cause electrical hazards. Handles should be kept dry, clean, and free from oil and grease to ensure a secure grip.
• Accessory Care: Instructions for correct mounting and use of wheels, as well as handling and storing them with care, are provided. It is crucial to check that the workpiece is properly supported and that the wheel is not contacting the workpiece before the switch is turned on.
• Professional Servicing: For repairs, carbon brush inspection and replacement, or any other maintenance and adjustment, it is recommended to have the tool serviced by qualified repair persons using only identical replacement parts. This ensures that the safety and performance of the power tool are maintained according to Makita's standards. Makita Authorized Service Centers are the designated facilities for such services.
• Accessory Management: The manual specifies recommended accessories and attachments for the tool. Using only accessories designed and recommended by the manufacturer is crucial to prevent injury. Users are advised to consult their local Makita Service Center for assistance or more details regarding accessories.
• Cord Management: The power cord should be kept away from heat, oil, sharp edges, or moving parts to prevent damage and reduce the risk of electric shock. It should also be positioned clear of the spinning accessory to avoid being cut or snagged.

Makita GD0600 Specifications