Makita GD0600/1 - User Manual

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Summary

Specifications and Operational Details

Specifications

Lists technical data including model, capacity, speed, dimensions, and weight.

Symbols and Usage Guidance

Explains symbols for manual reference, insulation, safety gear, and EU disposal directives.

Intended Use and Power Supply

Defines the tool's purpose and requirements for power connection and operation.

Noise and Vibration Information

Details typical noise levels and declared vibration emission values for user safety.

General Power Tool Safety Warnings

Work Area and Electrical Safety

Guidelines for maintaining a safe work environment and precautions against electrical hazards.

Personal Safety and Tool Handling

Advice on operator alertness, protective equipment, and proper tool operation.

Power Tool Use, Care, and Service

Recommendations for proper usage, maintenance, and repair of the power tool.

Specific Safety Rules for Grinding

Common Grinding Operation Safety

Essential safety rules applicable to all grinding operations with this tool.

Kickback Prevention and Handling

Explains kickback causes and methods to avoid it through proper technique and precautions.

Grinding Specific Warnings and Accessories

Rules for accessory selection, wheel flanges, and additional safety tips for grinding.

Functional Description and Assembly

Switch Action and Controls

Details on operating the switch lever, lock-off lever, and lock button for safe use.

Installing and Removing Wheel Points

Step-by-step instructions for fitting and removing grinding accessories to the tool.

Operation and Maintenance

Tool Operation

Guidance on starting the tool, applying pressure, and achieving a good finish.

Maintenance Procedures

Recommendations for inspection, repairs, and parts replacement to ensure safety.

Accessory Usage - Side Handle

Instructions for attaching and positioning the side handle for improved control and safety.

The Makita GD0600 is a double-insulated die grinder designed for grinding ferrous materials and deburring castings. This instruction manual provides essential safety warnings, operational guidelines, and maintenance information to ensure safe and effective use of the tool.

Function Description

The die grinder is equipped with a switch lever, a lock-off lever, and a lock button for controlling operation. To start the tool, the lock-off lever must be pulled towards the operator, followed by pulling the switch lever. Releasing the switch lever stops the tool. For continuous operation, the switch lever can be pulled and then the lock button pushed in. To stop the tool from the locked position, the switch lever must be pulled fully and then released. The lock-off lever is a safety feature designed to prevent accidental starting.

The tool operates by rotating a wheel point at high speed. Users are instructed to turn the tool on without the wheel point contacting the workpiece and wait until it reaches full speed before gently applying it to the material. For optimal finish, the tool should be moved slowly in a leftward direction, applying light pressure. Excessive pressure can lead to a poor finish and motor overload.

Important Technical Specifications

Model: GD0600
Max. collet capacity: 6 mm or 6.35 mm (1/4")
Max. wheel point diameter: 38 mm
Rated speed (n)/No load speed (n₀): 25,000 min⁻¹
Overall length: 358 mm
Net weight: 1.7 kg
Safety class: Double Insulation
Sound pressure level (LPA): 74 dB(A)
Vibration emission (ah,SG) for surface grinding: 2.5 m/s² or less
Power supply: Single-phase AC supply, matching the voltage indicated on the nameplate.

The specifications are subject to change due to ongoing research and development.

Usage Features

The GD0600 is designed for ease of use and safety.

Wheel Point Installation: Wheel points are inserted into the collet nut and secured using two wrenches—one to hold the spindle and the other to tighten the collet nut. It is crucial that the wheel point is not mounted more than 8 mm from the collet nut to prevent vibration or shaft breakage.
Collet Cone: Users must ensure they use the correct size collet cone for the specific wheel point intended for use.
Side Handle: A side handle set is available as an accessory. When using the side handle, the rubber protector should be removed. The side handle is inserted onto the tool barrel, rotated to the desired angle, and then tightened clockwise. When the tool is used without the side handle, the rubber protector must always be installed on the tool.
Personal Protective Equipment: The manual strongly emphasizes the use of personal protective equipment, including eye protection (face shield, safety goggles, or safety glasses), dust masks, hearing protectors, gloves, and workshop aprons capable of stopping small abrasive or workpiece fragments.
Work Area Safety: The work area should be kept clean and well-lit. The tool should not be operated in explosive atmospheres or near flammable materials. Bystanders and children should be kept away.
Electrical Safety: Power tool plugs must match the outlet, and adapter plugs should not be used with earthed power tools. The cord should be kept away from heat, oil, sharp edges, or moving parts. For outdoor use, an extension cord suitable for outdoor use is required. If operating in damp locations, a ground fault circuit interrupter (GFCI) protected supply should be used.
Kickback Prevention: Users are advised to maintain a firm grip, use auxiliary handles if provided, and position their body to resist kickback forces. Hands should be kept away from rotating accessories, and special care should be taken when working on corners or sharp edges to avoid snagging.

Maintenance Features

Regular maintenance is essential for the product's safety and reliability.

Inspection and Maintenance: All repairs, carbon brush inspection and replacement, and any other maintenance or adjustment should be performed by Makita Authorized Service Centers using genuine Makita replacement parts.
Cleaning: The power tool's air vents should be cleaned regularly to prevent excessive accumulation of powdered metal, which can cause electrical hazards.
Accessory Inspection: Before each use, accessories such as abrasive wheels should be inspected for chips and cracks. If the power tool or accessory is dropped, it should be inspected for damage or replaced with an undamaged accessory. After installation, the tool should be run at maximum no-load speed for one minute, with the user and bystanders positioned away from the rotating accessory, as damaged accessories may break apart during this test.
Storage: Idle power tools should be stored out of reach of children and individuals unfamiliar with the tool or its instructions.
Handles: Handles should be kept dry, clean, and free from oil and grease.

The manual also includes an EC Declaration of Conformity, stating that the Makita GD0600 conforms to European Directives 98/37/EC (until 28th December 2009) and 2006/42/EC (from 29th December 2009) and is manufactured in accordance with EN60745 standards.