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Fantom F 12
Malaguti Fantom F 12 User Manual
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1
5/98
F 12
F 12 LIQUID COOLED
2
Table of Contents
Notes for Easy Consultation
2
Other Symbols
2
Abbreviations
2
Table of Contents
4
Technical Data
6
Identification Data
8
Identificación
8
Identification of Main Components
9
Controls
10
Mandos
10
Salpicadero
11
Dashboard
11
Access to Fuel Tank and Oil Reservoir
13
Tanques
13
Fuel Tank
15
Oil Reservoir
15
Coolant
17
Topping up
17
Líquido de
17
Accelerator
19
Idle Tuning
19
Rear Shock Absorber Tuning
20
Steering Adjustment
21
Body
23
Fairing Components
23
Fairing Removal
25
Front Handlebar Cover and Dashboard
25
Remoción Carenados
25
Dashboard Wiring Replacement
27
Sustitución
27
Odometer and Clock Removal
29
Dashboard Removal (Lower Part)
29
Removal of Handlebar-Mounted Controls
29
Disc Brake Pump Removal
31
Front Shield Removal
31
Remoción del
31
Del Freno de Disco
31
Remoción Escudo Delantero
31
Guardabarro
31
Front Fender Removal
33
Inspection Cover Removal
33
Rear Fairing Removal
33
Carenado Posterior
33
Kickstand Removal
35
Perfil Lateral Carenado
35
Footboard Removal
37
Leg-Guard Removal
37
Ó N del Guardapies
37
Front Wheel Removal
39
Rear Wheel Removal
39
Delantera
39
Exhaust Pipe Removal
41
Fork
41
Fork Leg Removal
41
Remoción Silen- Ciador del Escape
41
Barra Portarrueda
41
Leg Stripping
43
Fork Oil
43
Level Check
43
Fork Oil Change
45
Complete Fork Removal
45
Front Brake Caliper Removal
47
Front Brake Pad Wear Check
49
Rear Disc Brake Pad Wear Check
51
Replacing the Pads
51
Key Switch Assembly Removal
53
Oil Reservoir Removal
53
Fuel Tank Removal
53
Float Removal
55
Flotador
55
Radiator Removal
57
Engine Removal
59
Fuel Filter (Maintenance)
61
Air Cleaner
61
Dimensional Frame Check
63
Spark Plug (Access)
65
Headlight
65
Beam Adjustment
65
Taillight
65
Remoción
65
Dashboard Internals
67
Bulb Replacement
67
Front and Rear Indicators
67
Direction Indicators (Bulb Replacement)
67
Warning Light LED Replacement
69
Replacing the Warning Light Leds
69
Relays (Replacement)
69
Battery
71
Fuse (Replacement)
71
Location of Electrical Components
72
Electric Cable Colour Coding
73
Wiring Diagram
74
Manual Updates
81
Page Layout
82
Additional Pages
84
Modified Pages
84
Topics Common to All Vehicles
89
Regulación Haz
89
General Work Procedures
91
Warnings
93
Recommendations
96
Periodical Maintenance Schedule
98
Legend to Maintenance Schedule
98
Tyres
99
Lubricants
99
Spark Plugs
100
Description
100
Spark Plug Maintenance
102
Battery Maintenance
103
Clock Adjustment
109
Battery Replacement
109
Keys and Ignition
111
Antitheft Steering Lock
111
Cutting in
111
Engine Support Axle
115
Wheels
117
Runout Check
117
Balancing
117
Rear Drum Brake
119
Throttlr Grip
119
Free Play Adjustment
119
Brake Lever Adjustment
119
Drum Brake
121
Pin/Cam Greasing
121
Wear Check
123
Shoes
123
Drum
123
Disc Brakes
125
Air Bleeding from the Braking System
127
Troubleshooting
129
Indicadores de
129
Engine Does Not Start or Is Difficult to Start
131
Batería
133
Engine Electric System Check
135
Engie Can Only be Started by the Kick-Starter Lever
137
Eléctrico
139
Engine Doews Not Turn off
141
Battery Is Not Recharged
143
Headlight- Taillights- Dashboard Illumination
145
Headlight Does Not Work
147
Taillight Does Not Work
149
Stoplight Does Not Come on
151
Horn Does Not Work
153
Direction Indicators Not Flashing
157
New Flasher Unit
161
Oil Indicator (LED) Does Not Come on
163
Temperature Indicator (LED) Faulty
165
Water Level Indicator (LED) Faulty
167
Petrol Indicator Is Faulty or Not Working
169
Manual Updates
175
Spark Plug Check
190
Engine Removal and Disassembly
192
Special Tools
193
Water-Cooled Motor
194
Air-Cooled Motor
194
Cylinder Head, Cylinder and Piston Disassembly
197
Cylinder Head Inspection and Repair
204
Warpage Measurement and Resurfacement Steps
204
Cylinder and Piston
204
Measurement Steps
206
Fit Values
207
Piston Rings
208
Piston Pin and Bearing
208
Kick Starter
210
Kick Axle
212
Clutch
214
Oil Pump
216
Oil Pump and CDI Magneto
218
Autolube Pump
218
Primary Sheave
220
V-Belt
222
Starter Clutch and Gears
222
Starter Clutch
224
Starter Motor
224
Starter Clutch and Starter Motor
226
Secondary Sheave
230
V-Belt, Primary and Secondary Sheave
232
Transmission
234
Crankcase
242
Crankcase and Crankshaft
244
Engine Assembly and Adjustment
246
Starter Clutch Assembly
256
Starter Motor Assembly
256
Transmission Assembly
262
Assembly Kick Axle, Primary and Secondary Sheaves and V-Belt
264
Cylinder Head, Cylinder and Piston - Assembly
268
Reed Valve
272
Dellorto Carburettor Heating System Diagram for Fluid-Cooled Engines
276
Exploded View of PHVA 12 PS DELLORTO Carburettor
278
Exploded View of GURTNER PY 12 Code 715.078.00 Carburettor
280
5
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Malaguti Fantom F 12 Specifications
General
Fuel System
Carburetor
Brakes Rear
Drum
Front Suspension
Telescopic fork
Cooling
Air
Transmission
CVT
Brakes Front
Disc
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