Malaguti F18 WARRIOR - User Manual

Malaguti F18 WARRIOR

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1

05/01

F18 WARRIORF18 WARRIOR

F18 WARRIORF18 WARRIOR

F18 WARRIOR

Table of Contents

Notes for Easy Consultation3
Symbols3
Abbreviations3
Table of Contents7
Technical Data11
Unpacking13
“Aesthetic” Control13
Desembalaje13
Control "Estético13
- Identification Data14
- Frame14
- Engine14
- Identification of Main Components15
Principales16
- Handlebar Controls17
- Right Control17
Mandos en el Manillar (Mando Derecho)17
Left Control18
Mandos en el Manillar (Mando Izquierdo)18
- Starter/Keys19
- Starting19
Interruptor de Encendido/Llaves19
- Keys20
- Antitheft Steering Lock20
- Engaging20
- Disengaging20
Seguro de Dirección20
Llaves20
Central Stand21
Caballete Central21
Side Stand (Optional)22
Caballete Lateral22
Dashboard23
Tablero de Instrumentos23
Electric Starting24
Arranque Eléctrico24
Kick Start25
Arranque de Pedal25
Cold Start26
Arranque con Motor Frío26
- Troubles27
- The Engine Does Not Start27
Fallos de Funcionamiento27
- Tubeless Tyre28
- Pressure Control28
Neumáticos Tubeless28
- Fuel Tank29
- Unleaded Gasoline29
- Coolant Tank31
- Coolant31
- Coolant Temperature Indicator31
Depósito Líquido31
- Engine Oil Change and Net Cleaning33
- Engine Oil33
- Level Check33
Aceite Motor33
Transmission Oil35
Aceite Transmisión35
Front and Rear Brake Oil37
Aceite Frenos37
- Lubricants38
- Idling Speed Adjustment39
- Adjustment40
- Shock Absorbers40
- Controls41
- Tightening41
- Lash Control42
- Regulation42
- Steering42
- Handlebar “Tightening” Control43
- Body Fairing Components47
- Plate Assembly48
- Pre-Delivery Operation48
- Removing the Upper Shield49
- Possible Operations after the Upper Shield Removal53
- Removing the Front Handlebar Cover55
- Accessible Points after the Removal of the Front Handlebar58
- Dashboard Lamp Change59
- Replacing the Front Shield59
- Separating the Dashboard from the Front Handlebar Cover59
- Removing the Handlebar Controls60
- Removing the Front Wheel61
- Removing the Front64
- Removing the Shield65
- Accessible Points after the Removal of the Shield67
- Removing the Helmet Compartment69
- Removing the “Tail”71
- Removing the Rear Fairing72
- Removing the Kickstand73
- Removing the Rear Side73
- Removing the Front Side74
- Removing the Leg-Guard75
- Removing the Footboard78
- Fuel Tank Removal79
- To Empty the Tank79
- Silencer Removal83
- Removing the Rear Fender85
- Air Cleaner87
- Maintenance87
- Air Filter Case Removal89
- Caliper Unit91
- Desmontaje Grupo91
  - Front Brake Pads Wear Control91
  - Brake Pumps95
  - Fork97
  - Fork Leg Removal97
  - Fork Oil99
  - Leg Stripping99
  - Fork Oil Replacement101
  - Hydraulic Oil Is Corrosive and May Cause Severe Personal101
  - Complete Fork Removal103
  - To Remove the Fork103
  - To Remove the Handlebar103
  - Rear Shock Absorbers Removal105
  - Rear Wheel Removal107
  - Rear Wheel Reassembly111
  - Radiator Removal113
  - Engine Removal114
  - Leverage Removal120
- Rimozione Leveraggio120
- Comprobación de las Dimensiones del Chasis121
- Dimensional Frame Check121
- Verifica Dimensionale121
- Lampade del Faro Anteriore122
- Regolazione Fascio Luminoso122
- Headlight Bulbs123
- Luces del Faro Delantero123
- Luminous Beam Regulation123
- Direzione Posteriori124
- Fanale Posteriore124
- Rimozione Porta Lampade124
- Bulb Replacement125
- Desmontaje del125
- Dirección Traseros125
  - Rear Light125
  - Rear Turn Indicators125
- Direzione Anteriori126
- Rimozione Avvisatore Acustico126
- Acoustic Alarm Removal127
- Dirección de127
- Front Turn Indicators127
- Rimozione Commutatore Achiave128
- Interruptor129
- Key Switch Removal129
- Batteria130
  - Battery131
  - Electrolytic Fluid Level Control131
- DI Tensione132
- Fusibili132
- Regolatore132
- De Tension133
- Fuses133
- Fusibles133
- Voltage Regulator133
- Intermittenza134
- Relais Avviamento (Rimozione)134
- (Desmontaje)135
- Intermittance Device135
- Luces Intermitentes135
  - Starter Relay135
  - Spark Coil137
- Centralita139
  - Electric Fan Thermostat139
  - Electronic Control Unit139
- Ventilador Eléctrico139
- Componentes140
- Eléctricos140
  - Electrical Components141
  - Wiring Diagram142
  - Publication Updates154
  - Additional Pages156
  - Modified Pages156
  - Check of the Automatic Electric Starter160
  - Check the Needle Progress160
  - The Engine Does Not Start or It Starts with Difficulty160
  - Check of the Magneto Flywheel162
  - Ignition Coil Check162
  - Primary Winding Resistance162
  - Secondary Winding Resistance162
  - The Engine Starts Only with the Kick-Starter Lever166
- Eléctrico168
  - Starting Relay Check168
  - Fuse172
  - The Battery Does Not Charge172
  - Fuel Lever178
  - Sensor178
  - The Fuel Indicator Does Not Transmit178
  - Check of the Low Fuel182
  - Warning Light182
  - The Temperature Indicator Does Not Work184
  - Check of the Switch Horn188
  - The Horn Does Not Work188
  - Check of the Voltage to the Horn Terminals190
  - Check the Voltage to the Blue Cable190
  - Check of the Turn Indicator Switch192
  - The Turn Indicators Do Not Blink192
  - Check of the Voltage to the Intermittence194
  - Check of the Voltage to Turn Indicator Lamp Holder Connector196
  - The Stop Light Does Not Light on198
  - Check of the Lighting System200
  - Headlight200
  - The Driving Beam and the Driving Beam Pilot Light Do Not Light on200
  - Driving Beam Pilot Light202
  - Traffic Beam and Traffic Beam Pilot Light Do Not Light on204
  - Traffic Beam Pilot Light206
  - The Dashboard Lighting Does Not Work208
  - The Light of the Rear Headlight Does Not Light on212
- Herramientas Especiales220
- Puntos de Engrase222
- Pares de Apriete224
  - Air-Cooled Engines225
  - Main Features225
  - Liquid-Cooled Engines226
  - Fan Removal228
- Por Aire228
- Desmontaje Volante230
- Flywheel Removal230
- Desmontaje Estator232
- Stator Removal232
- Desmontaje Rueda Libre234
  - Freewheel Removal234
  - Chain Tensioner Removal236
- Desmontaje Tensor de Cadena236
- Control/Ajuste Juego238
  - Valve Clearance Check/Adjustment238
  - Cylinder Compression240
  - Ignition Timing240
- Reglaje del Encendido240
- Aceite Motor242
  - Low Oil Level242
  - Lubricating System242
  - Oil Pump Specifications242
- Remedios Posibles para Ciertos Problemas242
- Sistema de Engrase242
- Troubleshooting242
- Desmontaje Bomba de Aceite244
- Oil Pump Removal244
- Control Bomba de Aceite246
- Ensamblaje Bomba de Aceite248
  - Oil Pump Assembly248
  - Oil Pump Fitting250
- Culata252
- Head - Cylinder - Valves252
- Características253
  - High Compression256
  - Inadequate Low Speed Performance256
  - Low Compression256
- Remedios Posibles para Ciertos Problemas256
  - Unusual Sounds256
  - Camshaft Removal258
  - Cylinder Head Cover Removal258
- Desmontaje Tapa Culata258
  - Camshaft Housing Disassembly260
  - Camshaft Inspection260
- De Levas260
- Inspección Árbol260
- Camshaft Housing Check262
- Control Asiento Árbol de Levas262
- Cylinder Head Removal262
- Árbol de Levas262
  - Cylinder Head266
  - Cylinder Head Disassembly266
  - Length of the Valve Spring When Released266
  - Cylinder Head Assembly268
  - Cylinder Head Fitting268
- Instalación268
  - Valve/Valve Guide268
  - Camshaft Fitting270
- De Levas270
- Montaje Árbol270
  - Cylinder Head Cover Fitting272
  - Low or Irregular Compression274
  - Piston274
  - Piston Unusual Sounds274
- Remedios Posibles para Ciertos Problemas274
- Desmontaje Pistón276
- Piston Removal276
- Control del Cilindro280
- Cylinder Check280
- Montaje Pistón282
- Montaje Segmentos de Émbolo282
  - Piston Fitting282
  - Piston Ring Fitting282
  - Cylinder Fitting284
- Características286
- Conducida/Pedal de286
  - Driving and Drive Pulley/Kick Starter286
  - Engine Stalling or Splipping286
- Polea Motriz y286
- Power Loss286
- Remedios Posibles para Ciertos Problemas286
- The Engine Starts but the Scooter Does Not Move286
- Desmontaje Polea Motriz288
  - Driving Pulley Removal288
  - Transmission Cover Removal288
  - Check290
- Control290
- Assembly292
- Montaje292
- Fitting294
- Instalación294
- Clutch/Driven Pulley296
- Control296
- Embrague/Polea Conducida296
- Clutch/Driven Pulley Disassembly298
- Desmontaje Embrague/Polea Conducida298
- Control300
- Driven Pulley Bearing Replacement302
- S U S T I T U C Ión Cojinete302
  - Clutch Disassembly304
  - Clutch/Driven Pulley Unit304
- Desmontaje Embrague304
- Grupo Embrague/Polea Conducida304
- Montaje306
- Kick Starter Removal308
- Pedal de Arranque Desmontaje308
Control310
- End Transmission Disassembly312
- Bearing Replacement314
- Step-Down Gear Assembly318
- Right Cover Removal320
- Rotor Removal320
- Starter Motor Clutch Removal322
- Instalación324
  - Cover Fitting326
  - Stator Fitting326
  - Crankcase/Crankshaft328
  - Crankcase Dismantling330
  - Crankshaft Check332
  - Coolant Dripping338
  - Cooling System338
  - High Engine Temperature338
- Sistema de338
  - Pump Water/Impeller Replacement340
  - Water Pump340
  - Water Pump Spindle Removal342
  - “Oil Seal” Replacement342
  - Water Pump Spindle Fitting344
  - Water Pump/Impeller Fitting346
  - Thermostat348
  - Thermostat Check350
  - Thermostat Fitting350
- Bomba de Combustible352
  - Carburator352
  - Carburator Removal352
  - Fuel Pump352
  - Fuel System352
  - Vacuum Piston Check354
- Control Válvula del356
- Desmontaje Cubeta del356
  - Float Chamber Disassembly356
  - Float Valve Check356
- Desmontaje358
  - Jet/Screw358
  - Automatic Starter Check360
  - Automatic Starter Removal360
- Control Arranque360
- Desmontaje Arranque360
  - Air Closing Valve362
  - Closing Air Valve Removal362
- Control Arranque362
- V.C.a362
- Válvula de Cierre362
  - Carburator Clean-Up364
  - Closing Air Valve Assembly364
- Limpieza Cuerpo364
- Automatic Starter Fitting366
- Instalación Arranque366
- Montaje Cubeta del368
- Control Nivel370
- Float Level370
- Montaje Cámara por370
- Vacuum370
- El Motor no Arranca379
- Potencia del Motor380

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Malaguti F18 WARRIOR Specifications

General

Fuel System	Carburetor
Front Brake	Disc
Rear Brake	Drum
Front Tire	120/70-12
Rear Tire	130/70-12
Height	1, 140 mm
Transmission	CVT
Front Suspension	Telescopic fork

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