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Yesterday
Malaguti Yesterday Service Manual
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1
10/98
2
Table of Contents
Symbols
2
Abbreviations
2
Contents
4
Table of Contents
5
Technical Data
6
Identification Data
8
Identification of Main Components
9
Controls
10
Dashboard
11
Accessing the Tanks
13
Fuel Tank
13
Oil Reservoir
13
Idle Tuning
15
Accelerator
15
Steering Adjustment
16
Controllo Sterzo
16
Body
17
Fairing Components
17
Fairing Removal
19
Front Handlebar Cover
19
Dashboard Removal
21
Rear Handlebar Cover
21
Removal of Handlebar-Mounted Controls
23
Disc Brake Pump Removal
23
Removing the Front Grid
25
Front Shield Removal
25
Removing the Front Fender
27
Inspection Cover Removal
29
Removing the Saddle
29
Removing the Storage Compartment
29
Removing the Parcel Grid
29
Removing the Rear Fender
31
Rear Fairing Removal
33
Front Mat Removal
33
Footboard Removal
33
Kickstand Removal
33
Leg-Guard Removal
35
Front Wheel Removal
37
Rear Wheel Removal
39
Exhaust Pipe Removal
39
Fork Leg Removal
41
Leg Stripping
43
Fork Oil Level Check
43
Fork Oil Change
45
Complete Fork Removal
45
Front Brake Caliper Removal
47
Front Brake Pad Wear Check
49
Removing the Helmet Carrier Compartment
51
Key Switch Assembly Removal
51
Oil Reservoir Removal
51
Grupo Conmutador
51
Removing the Rear Frame
53
Fuel Tank Removal
53
Float Removal
55
Remoción
55
Engine Removal
57
Filtro de Aire
57
Air Cleaner (Maintenance)
59
Fuel Filter (Maintenance)
59
Dimensional Frame Check
61
Headlight Beam Adjustment
63
Headlight Bulb Replacement
63
Headlight Replacement
63
Faro Delantero
63
Dashboard Bulb Replacement
65
Dashboard Taillight
65
Dashboard Front Indicators
65
Salpicadero Sustitución
65
Sustitución
65
Farolillo Trasero
65
Spark Plug (Access)
67
Dashboard Rear Indicators
67
Indicadores Posteriores
67
Relays (Replacement)
69
Battery
69
Fuse (Replacement)
69
Sustitución
69
Fusible: Sustitución
69
Batería
69
Electrical Components
70
Electrical Components
71
Electric Cable Colour Coding
71
Wiring Diagram
72
Manual Updates
77
Page Layout
78
Notes for Easy Consultation of the Manuals
79
Componentes Eléctricos
79
Topics Common to All Vehicles
85
General Work Procedures
87
Warnings
89
Recommendations
92
Periodic Maintenance Schedule
94
Periodical Maintenance
94
Tyres
95
Lubricants
95
Spark Plugs Description
96
Spark Plug Check
97
Spark Plug Maintenance
98
Periodic Operations to be Performed on the Battery
99
Battery Removal
101
Battery Overall Integrity Check
101
Battery Fluid Level Check
101
Battery Charge Check
101
Battery Recharging
103
Battery Reassembling
103
Clock Adjustment
105
Battery Replacement
105
Keys and Ignition
107
Antitheft Steering Lock
107
Beam Adjustment
109
Engine Support Axle
111
Wheels Runout Check
113
Wheels Balancing
113
Throttle Grip Free Play Adjustment
115
Brake Lever Adjustment
115
Rear Drum Brake
115
Disc Brake
115
Drum Brake Pin/Cam Greasing
117
Wear Check Drum
119
Wear Check Shoes
119
Disc Brakes Level Check
121
Disc Brake Topping up
121
Disc Brakes Oil Change
121
Air Bleeding from the Braking System
123
Troubleshooting
125
Engine Does Not Start or Is Difficult to Start
127
Fuel System Check
127
Engine Electric System Check
131
Starter Check
133
Starter Switch Check
135
Relay Check
135
Key Switch Check
137
Electronic Unit Check
137
Battery Is Not Recharged
139
Headlight - Taillights - Dashboard Illumination
141
Headlight Does Not Work
143
Taillight Does Not Work
145
Stoplight Does Not Come on
147
Horn Does Not Work
149
Direction Indicators Not Flashing
153
If One of the Four Direction Indicators Is Not Working
153
If Two Direction Indicators Do Not Work
153
If Four Direction Indicators Do Not Work
155
New Flasher Unit (Code 02502300)
157
Oil Indicator (LED) Does Not Come on
159
Temperature Indicator (LED) Faulty
161
Water Level Indicator (LED) Faulty
163
Petrol Indicator Is Faulty or Not Working
165
Special Tools
189
MY 50 Air-Cooled Motor
190
CY 50 Air-Cooled Motor
190
MA 50 Water-Cooled Motor
190
Cylinder Head, Cylinder and Piston Disassembly
193
Cylinder Head Inspection and Repair
200
Warpage Measurement and Resurfacement Steps
200
Fit Values
203
Piston Rings
204
Piston Pin and Bearing
204
Kickstarter
205
Kick Axle Inspect
208
Clutch
210
Oil Pump
212
Oil Pump and CDI Magneto
214
Autolube Pump
214
Primary Sheave
216
V-Belt
218
Starter Clutch and Gears
218
Starter Clutch
220
Starter Motor
220
Starter Clutch and Starter Motor
222
Secondary Sheave
226
V-Belt, Primary and Secondary Sheave
228
Transmission
230
Crankcase
238
Crankcase and Crankshaft
240
Engine Assembly and Adjustment
242
Starter Clutch Assembly
252
Starter Motor Assembly
252
Assembly Transmission
258
Assembly Kick Axle, Primary and Secondary Sheaves and V-Belt
260
Cylinder Head, Cylinder and Piston - Assembly
264
Reed Valve
268
Water Pump Removal
270
Remounting the Water Pump
270
Replacing the Thermo-Stat
270
Heating System
272
Diagram for Fluid-Cooled Engines
272
Exploded View of PHVA 12 PS
274
Exploded View of GURTNER PY
276
Exploded View of TK 4FK
278
Other manuals for Malaguti Yesterday
Owner's Manual
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Malaguti Yesterday Specifications
General
Rear Brake
Drum
Fuel System
Carburetor
Front Suspension
Telescopic fork
Cooling System
Air-cooled
Transmission
Automatic
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