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Mallinckrodt Nellcor N-20 - User Manual

Mallinckrodt Nellcor N-20
82 pages
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Caution: Federal law (U.S.A.) restricts this device to sale by or on the order of a physician.
To contact Mallinckrodt’s representative: In the United States, call 1.800.635.5267 or 314.654.2000; outside the United States, call
your local Mallinckrodt representative.
0123
2000 Mallinckrodt Inc. All rights reserved. 062397B-0600
Service Manual
N-20/N-20P Portable Pulse Oximeter

Table of Contents

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Summary

1 Introduction

1.1 Manual Overview

Overview of the service manual's purpose and scope.

1.2 Warnings and Cautions

Defines WARNING and CAUTION terms used in the manual.

1.3 Description of N-20 Portable Pulse Oximeter

Describes the N-20/N-20P portable pulse oximeters and their functions.

2 Routine Maintenance

2.1 Overview

Outlines that the N-20/N-20P requires no routine maintenance.

2.2 Cleaning

Instructions for cleaning the exterior surfaces of the N-20/N-20P.

2.3 Periodic Safety and Functional Checks

Recommends checks every 2 years by a qualified service technician.

2.4 Battery

Guidance on battery removal for storage and replacement.

3 Performance Verification

3.1 Introduction

Introduces performance verification tests for the N-20/N-20P after repairs.

3.2 Required Materials

Lists necessary materials for performance verification.

3.3 Performance Tests

Outlines tests for instrument performance using a tester.

3.3.1 Backlight Test

Describes how to test the electroluminescent backlight.

3.3.2 Battery Performance

Details testing the monitor's battery operating time.

3.3.3 Power-Up Performance

Verifies the self-test function during power-on.

3.3.3.1 How To Run the Self-Test

Step-by-step guide to running the power-on self-test.

3.3.4 Printer Test

Procedure to test the N-20P printer and its user controls.

3.3.5 Hardware and Software Tests

Covers tests related to hardware and software operation.

3.3.5.1 Pulse Oximeter Tester

Details using the pulse oximeter tester for normal operation verification.

3.3.6.2 Normal Operation

Qualitative check using a live subject to verify system operation.

4 Troubleshooting

4.1 How to Use This Section

Explains how to use the troubleshooting section for identifying and correcting difficulties.

4.2 Who Should Perform Repairs

Specifies that only qualified service personnel should perform repairs.

4.3 Replacement Level Supported

Defines supported replacement levels as PCBs and major subassemblies.

4.4 Obtaining Replacement Parts

Directs users to contact Mallinckrodt Technical Services for parts.

4.5 Troubleshooting Guide

Discusses potential symptoms, causes, and resolutions for N-20/N-20P issues.

4.6 Service Procedures

Covers common service procedures encountered by technicians.

4.6.1 Installing Batteries

Step-by-step instructions for installing batteries into the unit.

4.6.2 Loading;Clearing Printer Paper

Procedures for loading and clearing paper from the N-20P printer.

4.6.3 Setting Date and Time

Procedure for setting the date and time on the N-20P.

4.6.4 Replacing the Real-Time Clock (RTC) Battery

Steps to replace the RTC battery on the auxiliary PCB.

4.6.5 Replacing Fuses

Information on replacing fuses F1 and F2 on the auxiliary PCB.

4.6.6 Replacing the DB-9 Connector

Procedure for replacing the DB-9 connector on the main PCB.

4.6.7 Adjusting Printer Darkness

Instructions for adjusting the printer darkness setting.

4.7 Error Codes

Explains error messages and 3-digit codes displayed during failures.

4.7.1 Category 1 Microprocessor Errors

Lists and describes microprocessor error codes (101-129).

4.7.2 Category 2 - RAM Memory Errors

Lists RAM memory error codes and suggested actions.

4.7.8 Category 8 - Printer Errors

Describes printer errors and the "Pr Err" display.

5 Disassembly Guide

5.1 Introduction

Introduces the disassembly process and key component parts.

5.2 Required Equipment;Tools

Lists the necessary tools for disassembly and repair.

5.2.1 N-20 Disassembly Procedure

General procedure for N-20 disassembly, emphasizing safety.

5.2.2 Removing the Covers

Detailed steps for removing the front and rear covers of the instrument.

5.2.3 Removing the PCBs and Display Assembly

Steps for removing the main, auxiliary PCBs, and display assembly.

5.2.4 N-20 P Disassembly Procedure

Specific disassembly steps for the N-20P model.

5.2.5 Disassembling the Printer;Flex Circuit Assembly

Procedures for disassembling the printer and flex circuit components.

6 Spare Parts

6.1 N-20;N-20 P Spare Parts

Lists spare parts with designators, descriptions, and part numbers.

7 Packing for Shipment

7.1 General Instructions

Provides general instructions for carefully packing the monitor for shipment.

7.2 Repacking in Original Carton

Instructions for repacking the unit using the original carton and materials.

7.3 Repacking in a Different Carton

Instructions for repacking the unit in a different carton if the original is unavailable.

8 Specifications

8.1 Readout

Describes the information displayed by the unit, including indicators.

8.2 Controls

Details the functions of the Measure and Battery-Check buttons.

8.3 Operating Modes

Explains the Spot Check and Extended modes of operation.

8.3.1 Spot Check Mode

Describes how to initiate and what happens in Spot Check mode.

8.3.2 Extended Mode

Describes how to initiate and what happens in Extended mode.

8.4 Printer Output

Details the output provided by the N-20P printer.

8.5 N-20;N-20 P Performance

Specifies performance ranges and accuracy for SpO2 and pulse rate.

8.5.1 Range

Defines the measurement ranges for SpO2 and pulse rate.

8.5.2 SpO2 Accuracy

Details the SpO2 accuracy specifications for adults and neonates.

8.5.3 Response

Describes the response time in different operating modes.

8.6 Sensor Types

Lists compatible sensor types, models, and patient sizes.

8.7 Electrical Specifications

Details electrical specifications like battery type and instrument power requirements.

8.7.1 Battery

Specifies battery type and capacity.

8.7.2 Instrument

Details power requirements and leakage current.

8.8 Environmental Specifications

Lists operating and storage temperature, humidity, and altitude limits.

8.8.1 Operating Temperature

Specifies the instrument's operating temperature range.

8.8.2 Storage Temperature

Specifies the storage temperature range.

8.9 Physical Specifications

Provides weight and dimensions of the N-20 and N-20P.

8.9.1 Weight (with batteries installed)

Lists the weight of the N-20 and N-20P with batteries.

8.9.2 Dimensions

Lists the dimensions of the N-20 and N-20P.

8.10 Qualifying Information

Explains calibration basis and factors affecting accuracy.

9 Technical Supplement

9.1 Overview

Explains the principles of operation for the N-20/N-20P.

9.2 Functional versus Fractional Saturation

Explains the difference between functional and fractional saturation measurements.

9.3 Measured versus Calculated Saturation

Discusses differences between N-20/N-20P saturation and blood gas calculations.

9.4 Circuit Analysis

Introduces the discussion of the N-20/N-20P circuits.

9.5 Functional Overview

Explains N-20/N-20P operation using block diagrams and schematics.

9.6 SpO2 Analog Circuitry Block Diagram (Figure 9-3)

Details the SpO2 analog circuitry, consisting of four subsections.

9.6.1 Digital Circuitry Block Diagram (Figure 9-4)

Shows the digital hardware and circuits of the N-20/N-20P.

9.6.2 Power Supply Block Diagram (Figure 9-5)

Illustrates the power supply circuitry on the auxiliary PCB.

9.6.3 Display Control Block Diagram (Figure 9-6)

Explains how the display control circuitry manages the unit's display.

9.6.4 Printer Control Block Diagram (Figure 9-7)

Details the printer control circuitry and its interface.

9.7 Definition of Terms

Defines key terms used in the technical supplement.

9.7.1 Analog to Digital (A;D) converter

Defines the A/D converter's role and capabilities in the CPU.

9.7.2 Central Processing Unit (CPU)

Defines the CPU as an Intel 80C196KC 16-bit microcontroller.

9.7.3 Content Addressable Memory (CAM)

Defines CAM and its control by the CPU.

9.7.4 High Speed Outputs (HSO)

Defines HSO lines and their function in timing control.

9.7.5 Input and Output (I;O)

Defines I/O as digital lines for data transfer.

9.7.6 Light-Emitting Diodes (LEDs)

Describes the LEDs used in sensors and their wavelengths.

9.7.7 Pulse Width Modulation (PWM)

Defines PWM outputs and their control over analog circuits.

9.7.8 RCal

Defines RCal as a sensor-specific resistance value used for accuracy.

9.7.9 Real-Time Clock (RTC)

Defines the RTC and its use for tracking time/date.

9.8 Overall Block Diagram

Illustrates the overall system block diagram.

9.8.1 Main PCB

Lists components and functions of the main PCB.

9.8.2 Auxiliary PCB

Lists components and functions of the auxiliary PCB.

9.8.3 Display and Analog Shield Assembly

Describes the display assembly, its connection, and backlight.

9.9 SpO2 Analog Circuitry

Details the SpO2 analog circuitry and its subsections.

9.9.1 Sensor Output;LED Control

Explains CPU control of LED gain and current for signal acquisition.

9.9.2 Input Conditioning

Details conversion of sensor current to voltage and signal filtering.

9.9.3 Signal Gain

Explains amplification of signals to meet A/D converter range.

9.9.4 AC Ranging

Details elimination of DC offset and AC modulation for signal processing.

9.9.5 Sensor Output;LED Control

Discusses CPU control of LEDs and signal gain to match A/D converter range.

9.9.5.1 LED Drive Circuit

Details the LED drive circuit, including current control and switching.

9.9.6 Input Conditioning

Explains sensor current conversion to voltage and noise reduction.

9.9.6.1 Differential Synchronous Demodulation Circuit

Describes the circuit used to reduce noise and effects of light sources.

9.9.7 Signal Gain

Explains amplification and filtering to prepare signals for the A/D converter.

9.9.7.1 Variable Gain Circuits

Illustrates the variable gain circuits controlled by PWM signals.

9.9.8 AC Ranging

Details AC ranging for signal measurement and comparison.

9.9.8.1 Offset Subtraction Circuits

Explains voltage dividers and amplifiers for establishing a baseline voltage.

9.9.8.2 AC Variable Gain Control Circuits

Illustrates AC variable gain circuits for signal amplification.

9.10 Digital Circuitry

Details the digital hardware and related circuitry.

9.10.1 CPU

Describes the CPU as a 16-bit microcontroller with peripherals.

9.10.2 System Memory

Details the static RAM and EPROM used for system memory.

9.10.3 Real-Time Clock (RTC)

Explains the RTC's function for timekeeping and non-volatile memory.

9.10.4 Audio Output

Describes the piezoelectric ceramic beeper for audio output.

9.10.5 Display Control

Explains display control, including ambient light sensor and backlight.

9.10.6 User Controls

Describes the Measure and Battery-Check buttons.

9.10.7 Power Supply;Power Control Circuitry

Details the power supply and control circuitry connected to batteries.

9.10.8 Thermal Printer (N-20 P only)

Describes the thermal printer's function and ambient temperature sensor.

9.10.9 CPU

Details the CPU circuit and its capabilities.

9.10.9.1 Address Demultiplexing

Explains the address demultiplexing circuit using transparent latches.

9.10.9.2 Address Decoding

Details the address decoding circuit for RAM, EPROM, and I/O ports.

9.10.10 CPU Memory

Illustrates the CPU memory circuit with SRAM and EPROM.

9.10.10.1 Input Port

Describes the input port circuit for user controls and battery type sensing.

9.10.10.2 Output Port

Describes the output port circuit for display, audio, and printer control.

9.10.11 Real-Time Clock (RTC) and Non-Volatile Memory

Explains the RTC circuit for timekeeping and non-volatile storage.

9.10.12 Audio Output

Describes the audio output circuit using a piezo ceramic sounder.

9.10.13 Display Control Circuitry

Details the display control circuitry, including photosensor and drivers.

9.10.13.1 Control Conditioning Circuit

Explains the circuit that generates timing signals for display drivers.

9.10.13.2 Display Driver ICs

Describes the display driver ICs that control display segments.

9.10.13.3 High Voltage Control Circuit

Explains the circuit that enables/disables display high voltage.

9.10.13.5 Display Driver Control Circuits

Details display driver chips, data loading, and segment illumination.

9.10.13.6 High Voltage Control Circuit

Explains the cold switch circuit for display voltage control.

9.10.14 Standard User Controls

Describes the circuit for the push-button user controls.

9.10.15 Power Supply;Power Control Circuitry

Details the power supply and control circuitry.

9.10.15.1 Power Control Circuitry

Explains the power control circuit using a flip-flop for power management.

9.10.15.2 Power Shutoff Circuit

Describes the power shutoff circuit and fuse protection.

9.10.15.3 Vcc Power Supply

Details the Vcc power supply, a switched inductor voltage regulator.

9.10.15.4 Raw Power Supplies

Describes the raw power supplies generated by a switched-capacitor converter.

9.10.15.5 High Voltage Supply

Details the high voltage supply for display drivers.

9.10.16 Analog Reference Voltage

Illustrates the analog reference voltage circuit.

9.10.17 Ambient Light

Explains the ambient light circuit and its role in backlight control.

9.10.18 Ambient Temperature

Describes the ambient temperature sensor circuit.

9.10.19 Battery Voltage

Details the battery voltage sensing circuit and low battery detection.

9.10.20 Battery Type

Explains the battery type sensing circuit for rechargeable/disposable batteries.

9.10.21 Printer Control

Details the printer interface and flex circuit for N-20P operation.

9.10.21.1 Printer interface circuit (auxiliary PCB)

Describes the printer interface circuit and its protection.

9.10.21.2 Printer flex circuit (N-20 P only)

Describes the printer flex circuit and its role in controlling the printer.

9.10.22 Printer Interface Circuit

Illustrates the printer interface circuit.

9.10.23 Printer Flex Circuit and User Controls

Details the printer flex circuit and its user controls.

9.11 Support Illustrations

Lists illustrations that support the manual's descriptions.

Mallinckrodt Nellcor N-20 Specifications

General IconGeneral
BrandMallinckrodt
ModelNellcor N-20
CategoryMedical Equipment
LanguageEnglish

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