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Grove GMK 5220
Manitowoc Grove GMK 5220 - User Manual
256 pages
Manual
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Lattice extension
operating instructions
Serial number
3 112 319 en
08.09.2006
52203182
2
Table of Contents
Main Page
1 1 Important Information
7
Table of Contents
7
Important Information
9
About These Operating Instructions
9
Basic Safety Instructions
10
Warnings and Symbols
10
Intended Use
11
Organizational Measures
13
Personnel Qualifications
15
Safety Instructions for Truck Crane Work
16
Specifications in US Standard Units of Measurement
18
3 3 12/21 M (39/69 Ft) Swing-Away Lattice Extension
23
Additional Operating and Display Elements
25
In the Crane Cab
25
Operating and Display Elements on the Hand-Held Control
29
Operating and Display Instruments on the Swing-Away Lattice Extension
30
Identification of the Swing-Away Lattice Extension
31
Composition of the Swing-Away Lattice Extension
33
Centres of Gravity for Slinging
34
Checklists for Rigging Work
35
Overview of the Required Rigging Work
35
CHECKLIST: Installing the 12/21 M (39/69 Ft) Swing-Away Lattice Extension
36
CHECKLIST: Rigging the 12/21 M (39/69 Ft) Swing-Away Lattice Extension
43
Description of Rigging Work
55
Preparing the Truck Crane for Rigging
55
Checking the Transport Condition
57
Checking the Locking Device on the Hose Drum
62
Installing/Removing the Hose Drum
65
Establishing/Disconnecting the Hydraulic Connection
67
Folding the Run-Up Rail Out/In
69
Connections with Folded Lattice Extension
70
Connecting/Disconnecting the Slewing Connection
82
Connections on the Left and Right of the Main Boom Head
84
Swinging the Lattice Extension Onto the Main Boom Head
88
Swinging the Lattice Extension When Rigging
89
Establishing/Releasing Connections on the Lattice Extension
93
Electrical Connections on the Lattice Extension
98
Folding Deflection Sheave Out/In
101
Positioning/Removing the Hoist Rope
104
Installing/Removing the Lifting Limit Switch
106
Installing/Removing the Anemometer
109
Air Traffic Control Light - Electrical Connection
113
Derricking the Lattice Extension
115
Transportation on a Separate Vehicle
118
Operation with the Lattice Extension
119
Setting
120
Raising and Setting down the Main Boom
122
Telescoping with Rigged Lattice Extension
123
Information about the SLI Shutdown
124
Procedure if the Permissible Wind Speed Is Exceeded
125
Information about the Main Boom Operation When the Lattice Extension Is
126
Prerequisites
129
Turning Loads with the Lattice Extension
129
Setting the SLI
130
Turning a Load
132
Driving with Rigged Truck Crane and Rigged Lattice Extension
135
Driving Route
136
3.9.2 Boom Positions and Axle Loads
137
3.9 Driving with Rigged Truck Crane and Rigged Lattice Extension
138
Driving the Rigged Crane
140
Finding and Eliminating Malfunctions
145
Maintenance Work
147
Modules in Need of Protection During Cleaning Work
147
Maintenance Work M1, Monthly
148
Maintenance Work M12, Every Twelve Months
149
4 4 Boom Extension
151
Boom Extension
153
Identification
153
Identification and Slinging Points
153
Slinging Points
154
Assembly of Boom Extensions
155
CHECKLIST: Rigging the 29/37 M (95/121 Ft) Boom Extension
157
Checklists for Rigging Work
157
22. Enter SLI Code According to the Lifting Capacity Table for the Actual Rigging
160
CHECKLIST: Unrigging the 26/32 M (85/121 Ft) Boom Extension
161
Description of Rigging Work
165
Installing/Dismantling Section 3 and Section 4
165
Installing/Dismantling the Lattice Extension for the Boom Extension
167
Hydraulic Connection at the Boom Extension
169
Electrical Connection at the Boom Extension
173
Fold In/Fold out the Deflection Sheave on Section 3
177
Positioning/Removing the Hoist Rope
178
Working with the Boom Extension
181
Driving with Rigged Truck Crane and Rigged Boom Extension
183
Driving Route
184
All Within the Areas Which Are Permitted According to the Lifting Capacity
185
Always Move the Main Boom and the Lattice Extension to the Specified Posi- Tion before You Move the Rigged Truck Crane. Positions Which Deviate from
185
Always Set the SLI Code Corresponding to the Current Rigging Mode When You Derrick the Main Boom or Lattice Extension into the Prescribed Position
185
Boom Positions and Axle Loads
185
Danger of Accidents if SLI Is Overridden
185
Depending on the Counterweight Installed
185
Move the Main Boom and the Lattice Extension into the Prescribed Posi
185
Risk of Damage to the Axle Lines
185
The Specified Position Cause Impermissible Loads on the Axle Lines
185
The Truck Crane Operates Without Overload Protection When the SLI Is Over- Ridden
185
Driving the Rigged Crane
188
Maintenance Work
188
Maintenance Work M1, Monthly
188
5 5 Auxiliary Single-Sheave Boom Top
189
Auxiliary Single-Sheave Boom Top
191
Identification
191
Installing the Auxiliary Single-Sheave Boom Top
193
Installing/Removing Auxiliary Single-Sheave Boom Top
193
Dismantling the Auxiliary Single-Sheave Boom Top
194
Rigging in Transport Position
195
Rigging the Auxiliary Single-Sheave Boom Top
195
Rigging in Working Position
196
Attaching and Removing the Hoist Rope
197
Setting the SLI
198
Lifting Limit Switch and Anemometer
199
Operation with the Auxiliary Single-Sheave Boom Top
201
Prerequisites
203
Turning Loads with the Auxiliary Single-Sheave Boom Top
203
Setting the SLI
204
Turning a Load
206
Driving with Rigged Truck Crane and Rigged Auxiliary Single-Sheave Boom Top
208
6 6 Heavy Load Lattice Extension
209
Heavy Load Lattice Extension
211
Identification
211
Attaching and Securing the Heavy Load Lattice Extension
213
Slinging Point
213
Securing the Heavy Load Lattice Extension with Guide Rope
214
Installing the Heavy Load Lattice Extension
215
Installing/Removing the Heavy Load Lattice Extension
215
Removing the Heavy Load Lattice Extension
217
Rigging in Transport Position
219
Rigging the Heavy Load Lattice Extension
219
Rigging in Working Position
221
Setting the Angle Position of the Heavy Load Lattice Extension
223
Attaching and Removing the Hoist Rope
225
Lifting Limit Switch and Anemometer
227
Transportation on a Separate Vehicle
229
Operation with the Heavy Load Lattice Extension
231
Setting the SLI
232
Raising and Setting down the Main Boom
234
Telescoping with Rigged Heavy Load Lattice Extension
235
Information about the SLI Shutdown
236
Procedure if the Permissible Wind Speed Is Exceeded
236
Information about the Main Boom Operation When the Heavy Load Lattice Extension Is Folded/Rigged
237
Prerequisites
239
Turning Loads with the Heavy Load Lattice Extension
239
Setting the SLI
240
Turning a Load
242
Driving with Rigged Truck Crane and Rigged Heavy Load Lattice Extension
245
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Manitowoc Grove GMK 5220 Specifications
General
Brand
Manitowoc
Model
Grove GMK 5220
Category
Construction Equipment
Language
English
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