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Manitowoc Multiplex 50MR04

Manitowoc Multiplex 50MR04
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Part Number 020002365 08/25/2015
Post Mix Soda and Super-Chilâ„¢
Refrigeration Unit with Electronic Control
Installation, Operation and Maintenance Manual
This manual is updated as new information and models are released. Visit our website fo rthe latest manual.
www.manitowocbeverage.com/us

Table of Contents

Questions and Answers:

Manitowoc Multiplex 50MR04 Specifications

General IconGeneral
BrandManitowoc
ModelMultiplex 50MR04
CategoryChiller
LanguageEnglish

Summary

Safety Notices

General Warning

Alerts to potential personal injury situations.

General Caution

Alerts to situations that could damage equipment.

Important Installation Considerations

Read Before Proceeding

Essential information before installation and operation.

Personal Injury Potential

Warns against operating misused or altered equipment.

Installation General Requirements and Clearances

Clearances Table

Table detailing minimum clearance dimensions for various models.

Safe Installation Practices

General Safety Warnings

Crucial warnings before beginning installation.

Code Compliance

Adherence to plumbing, electrical, and local codes.

Grounding Instructions

Grounding Compliance

Appliance must be grounded per national and local electrical codes.

Grounding Risks

Explains risks of improper grounding conductor connection.

Plumbing and Water Supply

Potable Water Requirements

Details water pressure and connection specs for models.

Plumbing Circuit Diagrams (Models 42, 44, SC1000)

Plumbing Circuit Diagrams (Models 50, SC2000)

Pressurized Water Circuit Diagram

Diagram of the pressurized water circuit for these models.

CO2 and Compressed Air Circuits

CO2 Gas and Compressed Air Diagram

Illustrates CO2 gas and compressed air connections and components.

Electrical Connections and Tower Installation

Electrical Connection Steps

Detailed steps for making electrical connections to the unit.

Condenser and Line Set Installation

Remote Condenser Requirements

Approved condensers and installation/maintenance personnel requirements.

Pre-charged Refrigeration Line Requirements

Line Set Requirements

Minimum distance and vertical rise trap requirements for lines.

Installing the Remote Condenser

Connecting and Testing Refrigeration Lines

Connecting Pre-charged Lines

Procedures for connecting pre-charged refrigeration lines.

CO2 Circuit Leak Testing

Steps to test the CO2 circuit for leaks using gas.

Syrup Circuit Leak Testing

Steps to test syrup circuits for leaks using CO2 gas.

Preparing the Ice Bank

Building an Ice Bank

Detailed steps for filling the water bath and building an ice bank.

Sequence of Operation and Controls

Operational Sequence

Explanation of the unit's operational sequence and cycles.

Electronic Control Details

Prerequisites, power-up, normal operation, and power interruption effects.

Programming Mode 5 and Energy Savings

Program Mode 5: Energy Saving

Details on enabling/disabling energy saving mode for G Series.

Energy Savings Mode Operation

How the energy saving mode functions and its exit conditions.

ERC Programming Flowchart

Flowchart Modes 1-4

Visual flowchart detailing steps for ERC programming modes 1 through 4.

ERC Programming Flowchart Mode 5

Flowchart Mode 5

Visual flowchart detailing steps for ERC energy saving mode.

Maintenance Schedule Overview

Periodic Maintenance Tasks

Schedule of periodic maintenance tasks for the equipment.

Refrigeration Unit Maintenance

Quarterly cleaning and inspection of the refrigeration unit.

CO2 Supply and Cleaning Procedures

Valve and Product Line Cleaning

Procedures for cleaning and sanitizing dispensing valves and product lines.

Sanitizing Procedures

Beverage System Cleaning Warnings

Warnings regarding sanitizing solution and PPE.

Bag-In-Box System Sanitation

Steps for cleaning and sanitizing one syrup circuit using BIB connectors.

Figal Beverage System Sanitation

Figal System Preparation

Preparing rinse, detergent, and sanitizing tanks for Figal systems.

Figal System Cleaning Steps

Detailed steps for cleaning and sanitizing Figal syrup circuits.

Back-Flow Preventer and Shipping

Back-Flow Preventer Checks

Procedure for checking the back-flow preventer annually.

Troubleshooting Checklist

Common Operational Problems

Checklist of problems and their potential causes.

Problem Resolution

Solutions and corrective actions for identified problems.

Error Code Information

Error Code Display Notes

Notes on how error codes are displayed and reset.

Error Code Reference

Table listing error codes, their descriptions, and common causes.

Troubleshooting Flowcharts (E1-E3)

E1, E2, E3 Error Flowchart

Troubleshooting flowchart for errors E1, E2, and E3.

Troubleshooting Flowcharts (E4-E6)

E4, E5, E6 Error Flowchart

Troubleshooting flowchart for errors E4, E5, and E6.

Troubleshooting Flowcharts (E7-E9)

E7, E8, E9 Error Flowchart

Troubleshooting flowchart for errors E7, E8, and E9.

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