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Manitowoc QY0494N - User Manual

Manitowoc QY0494N
175 pages
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ICE MACHINES
Q
-Mode
l
Service Manual
Service Manual
Service Manual
C
2004 Manitowoc Ice, Inc.
80-1597-3
6/04

Table of Contents

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Manitowoc QY0494N Specifications

General IconGeneral
ModelQY0494N
TypeUndercounter Ice Maker
Ice TypeNugget Ice
Weight180 lbs
CondenserAir-cooled
Water Connection3/8" FPT
RefrigerantR-404A
Voltage115V
Production490 lbs/24 hours
Ice Production490 lbs/24 hours

Summary

Section 1 General Information

Model Identification and Warranty

Covers model numbers, reading them, cube sizes, serial number location, and warranty details.

Section 2 Installation Instructions

Ice Machine and Bin Dimensions

Provides dimensional data for Q320/370/420 ice machines and various ice storage bins.

Component Dimensions and Specifications

Details dimensions for Q200-1000, Q1300-1800 ice machines and remote condensers.

Installation Location and Clearances

Details criteria for selecting an appropriate location and required clearances for installation.

Bin Leveling and Air-Cooled Baffle Installation

Instructions for leveling the ice storage bin and installing the air-cooled baffle.

Electrical Service Requirements

Covers general wiring, voltage, fuses, breakers, and minimum circuit ampacity.

Wiring Diagrams and Connections

Provides wiring diagrams for self-contained and remote models, covering various configurations.

Water Supply and Drain Requirements

Details guidelines for water supply, inlet lines, drain connections, and cooling tower applications.

Remote Condenser;Line Set Installation Procedures

Covers remote condenser installation, line set routing, and calculating distances.

Installation Checklists

A checklist for proper installation and specific checks for remote models.

Section 3 Maintenance

Component Identification and Operational Checks

Identifies key components and outlines routine checks for water level and ice thickness.

Harvest Sequence Water Purge

Explains adjustment of the water purge for special water systems.

Condenser Cleaning Procedures

Provides instructions for cleaning air-cooled and water-cooled condensers.

Interior Cleaning and Sanitizing

Outlines procedures and recommendations for cleaning and sanitizing the ice machine's interior.

Cleaning and Sanitizing Procedures

Details step-by-step instructions for using ice machine cleaner and sanitizer.

Automatic Cleaning System (AuCS) Operation

Explains AuCS operation and procedures for manual start of cleaning cycles.

Parts Removal for Cleaning;Sanitizing

Provides instructions for removing specific parts for cleaning and sanitizing.

Water Pump and Ice Thickness Probe Maintenance

Explains how to remove and clean the water pump and ice thickness probe.

Water Level Probe and Inlet Valve Maintenance

Guides on removing and cleaning the water level probe and inlet valve.

Water Distribution Tube and Curtain Maintenance

Details procedures for removing and cleaning the water distribution tube and curtain.

Water Treatment and Filter Replacement

Discusses water treatment systems and provides instructions for replacing filter cartridges.

Removal from Service and Winterization

Provides procedures for preparing the ice machine for extended non-use or freezing conditions.

Section 4 Ice Machine Sequence of Operation

Self-Contained Model Start-Up and Freeze Cycle

Details start-up, water purge, refrigeration start, prechill, and freeze stages for self-contained models.

Self-Contained Model Harvest and Auto Shut-Off

Details the ice harvest process and the automatic shut-off mechanism for self-contained models.

Remote Model Start-Up and Freeze Cycle

Covers start-up, water purge, refrigeration start, prechill, and freeze stages for remote models.

Remote Model Harvest and Auto Shut-Off

Details the harvest process and automatic shut-off for remote models.

Section 5 Water System Ice Making Sequence of Operation

Start-Up, Freeze, and Safety Shut-Off

Describes initial start-up, water purge, freeze cycle flow, and water inlet valve safety shut-off.

Harvest Cycle Water Purge

Details the water purge and sediment flushing during the harvest cycle.

Automatic Shut-Off

Notes that no water flows during an automatic shut-off period.

Section 6 Electrical System

Energized Parts Charts and Model Sequences

Provides charts detailing energized components during operational sequences for self-contained and remote models.

Wiring Diagram Sequences of Operation

Explains electrical sequences using diagrams for various self-contained and remote models.

Component Specifications and Diagnostics

Details specifications and diagnostics for key electrical components like fuses, switches, and controls.

Compressor Electrical Diagnostics

Covers diagnostics for compressor issues like resistance, seized motor, high amps, and capacitors.

PTCR Diagnostics and Troubleshooting

Explains PTCR function, start sequence, troubleshooting, and checking procedures.

Ice Thickness and Water Level Control Diagnostics

Details diagnostics for ice thickness probe and water level control circuitry.

Diagnosing No-Run and Water Flow Issues

Provides troubleshooting guides for diagnosing why an ice machine fails to run or has water flow problems.

Section 7 Refrigeration System

Sequence of Operation for Self-Contained Models

Describes prechill, freeze, harvest, and auto shut-off sequences for self-contained units.

Sequence of Operation for Remote Models

Outlines prechill, freeze, harvest, and auto shut-off sequences for remote models.

Refrigeration Schematics and Analysis

Provides tubing schematics and guides for analyzing refrigeration system performance.

Diagnostic Procedures and Checklists

Offers methods for analyzing operational issues, ice formation, pressures, and temperatures.

Pre-Service Checks and Ice Production Analysis

Covers questions to ask before service and how to check ice production.

Installation and Water System Inspection Checklists

Provides checklists for visual installation inspection and water system troubleshooting.

Ice Formation Pattern Analysis

Explains how analyzing evaporator ice formation helps diagnose malfunctions.

Safety Limits and Their Indications

Explains control board safety limits, their triggers, and how to interpret indications.

Analyzing Discharge and Suction Pressures

Guides on analyzing discharge and suction pressures to diagnose refrigeration problems.

Evaporator Temperature Comparison

Explains comparing evaporator inlet and outlet temperatures for diagnosing single expansion valve machines.

Harvest Valve Temperature Check

Details how to check harvest valve temperatures to diagnose leaks or malfunctions.

Discharge Line Temperature Analysis

Explains how discharge line temperature trends can indicate refrigeration system issues.

Using Refrigeration System Operational Analysis Tables

Provides instructions on using tables to diagnose refrigeration problems by correlating symptoms with causes.

HPR Diagnostics and Headmaster Control Valve

Covers HPR system diagnostics and the operation/diagnostics of the headmaster control valve.

Refrigerant Pressure Charts

Provides charts with cycle times, ice production, and operating pressures for various Q-Series models.

Refrigerant Handling and System Contamination

Covers procedures for refrigerant recovery, evacuation, charging, and system contamination cleanup.

System Contamination Cleanup Procedures

Describes requirements for restoring contaminated systems, including severity determination and cleanup.

Replacing Pressure Controls Without Refrigerant Removal

Provides a procedure to replace pressure controls without discharging the refrigerant.

Filter-Driers and Refrigerant Charges

Discusses filter-driers and lists total system refrigerant charges for various models.

Refrigerant Definitions and Re-Use Policy

Defines terms related to refrigerant handling and outlines the policy on refrigerant re-use.

HFC Refrigerant Questions and Answers

Addresses common questions regarding HFC refrigerants, compressor oil, and servicing procedures.

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