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Manitowoc QY1894N - User Manual

Manitowoc QY1894N
175 pages
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ICE MACHINES
Q
-Mode
l
Service Manual
Service Manual
Service Manual
C
2004 Manitowoc Ice, Inc.
80-1597-3
6/04

Table of Contents

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Manitowoc QY1894N Specifications

General IconGeneral
BrandManitowoc
ModelQY1894N
CategoryIce Maker
LanguageEnglish

Summary

General Information

Model Numbers and Ice Cube Sizes

Details the models covered, how to read model numbers, and illustrates different ice cube sizes.

Model;Serial Number Location

Shows where to find model and serial number decals on the ice machine and condenser.

Warranty Coverage and Authorized Service

Outlines warranty details, exclusions, and requirements for authorized service providers.

Installation Instructions

Ice Machine Dimensions

Provides dimensional drawings and specifications for Q320/Q370/Q420 ice machines.

Wiring Connections and Requirements

Details self-contained and remote electrical wiring connections and requirements.

Water Supply and Drain Requirements

Guidelines for water supply, inlet lines, drain connections, and cooling tower applications.

Remote Condenser;Line Set Installation

Guidance on installing remote condensers and line sets, including refrigerant charge.

Electrical Service Requirements

Covers general electrical requirements, voltage, fuse/breaker, and ampacity.

Leveling and Baffle Installation

Instructions for leveling the ice storage bin and installing the air-cooled baffle.

Maintenance Procedures

Component Identification

Identifies key components of the ice machine with a diagram.

Operational Checks

Procedures for performing operational checks on the ice machine, including water level and ice thickness.

Cleaning and Sanitizing Procedures

Detailed steps for cleaning and sanitizing the ice machine interior and components.

Removal from Service;Winterization

Procedures for preparing the ice machine for extended non-use or cold temperatures.

Ice Machine Sequence of Operation

Self-Contained Air- and Water-Cooled Sequences

Details the operational sequence for self-contained air and water-cooled models.

Remote Model Sequences

Outlines the operational sequence for remote ice machine models.

Water System Ice Making Sequence

Initial Startup and Automatic Shut-Off

Describes the initial startup and auto-shutdown sequence for the water system.

Freeze Cycle Water Flow

Details water flow and valve operation during the freeze cycle.

Harvest Cycle Water System Actions

Describes the water system's actions during the harvest cycle.

Electrical System

Energized Parts Charts

Charts detailing energized components during different ice-making sequences.

Wiring Diagram Sequence of Operation

Explains how wiring diagrams illustrate operational sequences for self-contained models.

Remote Models Wiring Diagrams

Wiring diagrams illustrating operational sequences for remote ice machine models.

Component Specifications and Diagnostics

Details specifications and diagnostic procedures for main fuse and bin switch.

Compressor Electrical Diagnostics

Procedures for diagnosing compressor electrical issues, resistance checks, and seized compressor detection.

PTCR Diagnostics

Explanation of PTCRs and their role in compressor starting and troubleshooting.

Ice Thickness Probe Diagnostics

Explains probe function, freeze time lock-in, and troubleshooting ice thickness control.

Water Level Control Circuitry

Explanation of water level probe function and control board management.

Diagnosing Ice Machine Startup Issues

A step-by-step guide to diagnose why an ice machine will not run.

Refrigeration System

Sequence of Operation

Overview of refrigeration sequences for self-contained air/water-cooled models.

Remote Models Refrigeration Sequences

Describes prechill, freeze, harvest, and automatic shut-off sequences for remote models.

Refrigeration Tubing Schematics

Diagrams showing refrigeration tubing for Q1300/Q1600/Q1800 self-contained models.

Operational Analysis (Diagnostics)

Guidance on analyzing refrigeration malfunctions and common diagnostic errors.

Ice Production Check

Procedure for checking ice production based on operating conditions and formulas.

Installation;Visual Inspection Checklist

Checklist for common installation and visual inspection issues.

Water System Checklist

Checklist for diagnosing water system problems mimicking refrigeration issues.

Ice Formation Pattern Analysis

Analysis of evaporator ice formation patterns to aid in diagnostics.

Safety Limits Operation

Details safety limit controls that protect major components from failure.

Analyzing Discharge Pressure

Procedure for analyzing discharge pressure during freeze or harvest cycles.

Analyzing Suction Pressure

Procedure for analyzing suction pressure during the freeze cycle.

Harvest Valve Temperature Check

Procedure for checking harvest valve temperature relative to compressor discharge line.

Discharge Line Temperature Analysis

Analyzing discharge line temperature trends for diagnostic purposes.

Refrigeration System Operational Analysis Tables

Tables correlating operational data with potential refrigeration problems for single expansion valve models.

Harvest Pressure Regulating (H.P.R.) System

Explanation of the Harvest Pressure Regulating system for remote models.

HPR Diagnostics

Steps for diagnosing the HPR system, including preliminary checks and pressure/temperature analysis.

Headmaster Control Valve

Explanation of the Headmaster control valve, its operation, and diagnosis.

Low On Charge Verification

Procedure to verify if the ice machine is low on refrigerant charge.

Pressure Control Specifications and Diagnostics

Specifications and diagnostic procedures for fan cycle control and HPCO.

Refrigerant Pressure Charts

Charts providing performance data based on operating conditions for various models.

Refrigerant Recovery;Evacuation and Recharging

Procedures for recovering, evacuating, and recharging refrigerant.

System Contamination Clean-Up

Basic requirements for restoring contaminated refrigeration systems.

Replacing Pressure Controls Without Removing Refrigerant Charge

Procedure to replace pressure controls without removing system charge.

Filter-Driers and Refrigerant Charges

Information on filter-driers and table listing refrigerant charge amounts for models.

Refrigerant Definitions

Definitions for refrigerant terms: Recover, Recycle, Reclaim, New Product Specifications.

Refrigerant Re-Use Policy

Manitowoc's policy on the use, re-use, and disposal of refrigerants.

HFC Refrigerant Questions and Answers

Answers to common questions regarding HFC refrigerants and POE oils.

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