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Manitowoc QY1474C User Manual

Manitowoc QY1474C
204 pages
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Technicians
Handbook
Manitowoc
This manual is updated as new information and models are
released. Visit our website for the latest manual.
www.manitowocice.com
America’s #1 Selling Ice Machine
Q Model
QuietQube
®
Ice Machines
Part Number 80-0099-9 6/11

Table of Contents

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Manitowoc QY1474C Specifications

General IconGeneral
ModelQY1474C
Ice TypeDice/Half Dice
Voltage208-230V
Ice Production1470 lbs/day
Weight385 lb
Daily Ice Production1470 lb
Condenser TypeAir Cooled
Hertz60 Hz

Summary

Safety and Procedural Notices

Safety Notices Explained

Defines Warning and Caution notices for potential injury or equipment damage.

Procedural Notices Explained

Defines Important notices providing helpful procedural information.

Manual Sections Overview

Electrical Requirements

Details electrical specifications for QuietQube Ice Machines and CVD® Condensing Units.

Refrigeration System Installation Guide

Covers installation of refrigeration systems, including line sets and refrigerant amounts.

Operational Checks and Procedures

Guides for performing operational checks like water level and ice thickness.

Interior Cleaning and Sanitizing

Procedures for cleaning and sanitizing the ice machine, including AlphaSan® and AuCS®.

Service and Winterization Procedures

Instructions for removing the ice machine from service or preparing it for winter.

Component Identification and Operation

Ice Machine Head Section Components

Identification of key components within the ice machine head section for various models.

Condensing Unit Component Identification

Identification of components for CVD® Condensing Units (0675 through 2075).

Ice Making Sequence of Operation

Detailed explanation of the ice making cycle for different model series.

Electrical System Specifications

Control Board Components and Functions

Details on the control board, lights, features, and safety limits.

Main Fuse and Bin Switch Checks

Procedures for checking the main fuse and the bin switch operation.

ICE/OFF/CLEAN Toggle Switch Operation

Explanation and testing procedure for the ICE/OFF/CLEAN toggle switch.

Ice Thickness Probe Diagnostics

Diagnosing issues related to the ice thickness probe and its control circuitry.

Water Level Control Circuitry

Understanding and diagnosing the water level control system.

Compressor Electrical Diagnostics

Troubleshooting compressor electrical issues, including resistance and start components.

Electrical Diagrams

Wiring diagrams for ice machine head sections and condensing units.

Refrigeration System Operation and Diagnostics

Refrigeration System Diagnostics

General procedures for diagnosing refrigeration system issues.

Ice Machine Will Not Harvest Diagnostics

Troubleshooting steps when the ice machine fails to release ice.

Ice Production Check

Procedure for checking ice production rates based on operating conditions.

Water System Checklist

Troubleshooting common water-related problems affecting ice machine operation.

Ice Formation Pattern Analysis

Analyzing ice formation patterns to diagnose malfunctions.

Refrigeration Component Diagnostic Charts

Charts to help diagnose refrigeration component failures.

Pressure Control Specifications and Diagnostics

Details on headmaster, water regulating, fan cycle, HPCO, and LPCO controls.

Model Number Information

Ice Machine Head Section and Condensing Unit Models

Table listing corresponding Ice Machine Head Section and CVD® Condensing Unit models.

Model and Serial Number Location

Location of Model and Serial Number Decals

Information on where to find the model and serial number decals on the ice machine.

Ice Machine Warranty Information

Owner Warranty Registration Card Importance

Instructions on completing and mailing the warranty registration card to validate installation date.

Warranty Coverage Details

General Warranty Outline

Overview of warranty coverage, including parts, labor, and exclusions.

Parts and Labor Warranty Coverage

Details on the duration of warranty coverage for parts and labor.

Warranty Exclusions

Items and conditions not included in the ice machine's warranty coverage.

Authorized Warranty Service Providers

Information on who must perform warranty repairs to comply with warranty provisions.

Service Call Policy

Clarification that normal maintenance is not covered, and how to request service.

Installation Guidelines

Ice Machine Location Criteria

Criteria for selecting a suitable location for the ice machine head section.

Ice Machine Head Section Clearance Requirements

Specifies required clearance for Q0600C/Q0800C/Q1000C and SU1000/SerVend UC-300 models.

Stacking Ice Machines on a Single Storage Bin

Details on stacking two ice machines on a single storage bin, including kit requirements.

Ice Deflector Requirements

Requirements for using an ice deflector with QDUAL ice machines on dispensers or bins.

CVD® Condensing Unit Location Criteria

Criteria for selecting a suitable location for the CVD® Condensing Unit.

Condensing Unit Clearance Requirements

Specifies required clearance for the condensing unit's top, sides, front, and back.

Water Supply and Drain Connections

Potable Water Supply and Inlet Lines

Guidelines for connecting potable water inlet lines and pressure requirements.

Drain Connections

Guidelines for installing drain lines to prevent backflow and ensure proper drainage.

Water Cooled Condenser Water Supply and Drains

Guidelines for connecting water supply and drains for water-cooled condensers.

Condensing Unit Drain Connections

Procedures for connecting the condensing unit drain to remove condensate.

Electrical Requirements and Refrigeration Installation

Electrical Requirements for Ice Machines and Condensing Units

Details on voltage, phase, cycle, fuse/breaker, and amps for ice machines.

3 Phase Scroll Compressor Rotation

Instructions for verifying compressor rotation and identifying incorrect rotation issues.

CVD® Condensing Unit Electrical Specifications

Table detailing voltage, phase, cycle, fuse/breaker, and minimum amps for CVD condensing units.

Refrigeration System Installation Overview

General guidelines for installing refrigeration systems, including line sets.

Refrigeration Line Set Compatibility

Table matching QuietQube models with CVD condensing units and Line Sets.

Line Set Specifications

Details on suction line, liquid line, and insulation thickness for various line sets.

Factory Refrigerant Amounts

Information on factory refrigerant charge for various ice machine and condensing unit models.

Refrigeration Line Set Installation Details

Line Set Installation Steps

Steps for installing refrigeration line sets, including distance and routing guidelines.

Line Set Rise and Drop Specifications

Diagrams and specifications for maximum allowable rise and drop for refrigeration line sets.

Suction Line Oil Trap Installation

Guidelines for installing oil traps in suction lines based on rise height.

Service Loop and S-Trap Kit Information

Purpose and requirements for a service loop and details on S-Trap Kits.

Connecting Lines to Ice Machine Head Section

Procedure for connecting refrigeration lines to the ice machine head section, including brazing precautions.

Connecting Lines to CVD® Condensing Unit

Steps for connecting refrigeration lines to the CVD® Condensing Unit, minimizing atmospheric exposure.

Evacuation Procedure Using Schrader Valves

Using Schrader valve core tools for faster evacuation and pressure testing the line sets.

Alternate Evacuation Connections at Condensing Unit

Procedure for evacuating the line set and condensing unit from the CVD® Condensing Unit Schrader valves.

Opening Refrigeration Service Valves

Instructions for opening the suction, liquid, and receiver service valves before starting the ice machine.

Refrigeration Valve Cap Torque Values

Specifications for torque values for stem, caps, and Schrader cores on refrigeration valves.

Suction and Liquid Line Insulation Requirements

Requirements for insulating suction and liquid lines to prevent condensation.

Suction Shut-Off Valve Insulation Procedure

Step-by-step guide for insulating the suction shut-off valve.

Compressor and Heat Rejection Information

3 Phase Scroll Compressor Rotation (CVD2075 Only)

Instructions for verifying compressor rotation and identifying incorrect rotation issues.

Condensing Unit Heat of Rejection Data

Table showing heat of rejection for various CVD condensing units in BTU/Hour.

Operational Checks and Water Level Settings

General Operational Checks

Routine checks to ensure proper operation when starting the ice machine.

Water Level Check for Q0600C/Q0800C/Q1000C/QDUAL

Understanding the non-adjustable water level sensor and probe checks.

Water Level Check and Adjustment for Q1400C/SU1000C

Procedure for checking and adjusting the water level using the float valve.

Ice Thickness Check and Adjustment

Procedure for inspecting and adjusting the ice thickness probe for proper ice bridge formation.

Harvest Sequence Water Purge Adjustment

Adjustment for harvest sequence water purge, used with special water systems.

Interior Cleaning and Sanitizing Procedures

Approved Cleaning and Sanitizing Solutions

Use only Manitowoc approved cleaner and sanitizer; do not mix solutions.

Personal Protective Equipment for Cleaning

Wear rubber gloves and safety goggles when handling cleaner or sanitizer.

Manitowoc's Patented Cleaning/Sanitizing Technology

Initiating and completing cleaning/sanitizing cycles at the flip of a switch.

Automatic Cleaning System (AuCS®) Operation

How the AuCS® accessory monitors cycles and initiates automatic cleaning.

AlphaSan® Technology Explanation

Explanation of AlphaSan®'s role in reducing biofilm formation on plastic surfaces.

Ice Machine Cleaning Procedure

Step-by-step instructions for using ice machine cleaner to remove lime scale and mineral deposits.

Ice Machine Sanitizing Procedure

Step-by-step instructions for using sanitizer to remove algae and slime.

Manual Start Operation for AuCS®

Steps to manually initiate an AuCS® cleaning or sanitizing cycle.

Part Removal for Cleaning or Sanitizing

Instructions for safely removing components for cleaning or sanitizing.

Water Dump Valve Removal and Disassembly

Procedure to determine if water dump valve removal is necessary and how to remove it.

Water Pump Removal Procedure

Step-by-step instructions for removing the water pump assembly.

Ice Thickness Probe Removal Procedure

Procedure for removing the ice thickness probe from its bracket and control board.

Water Level Probe Removal Procedure

Instructions for removing the water level probe from the water trough.

Splash Shield Removal Procedures

Procedure for removing the splash shield from the front of the ice machine.

Water Curtain Removal Steps

Steps for gently flexing and removing the water curtain.

Float Valve Removal Procedure

Procedure for removing the float valve, including disconnects and filter screen.

Water Inlet Valve Removal and Cleaning

Instructions to determine if water inlet valve removal is necessary and how to proceed.

Water Distribution Tube Removal and Disassembly

Procedure for disconnecting and disassembling the water distribution tube.

Water Trough Removal Procedures

Procedure for removing the water trough from the ice machine.

Removal from Service and Winterization

General Winterization Precautions

Special precautions for ice machines removed from service or exposed to freezing temperatures.

Winterizing CVD1476 Water-Cooled Condensing Unit

Steps for winterizing the CVD1476 water-cooled condensing unit.

AuCS® Accessory Winterization

Refer to AuCS® Accessory manual for winterization procedures.

Component Identification Diagrams

Ice Machine Head Section Components Overview

Diagram identifying key components of the ice machine head section.

Ice Machine Head Section Component Diagrams

Diagram showing components like distribution tube, evaporator, water trough, and pump.

SU1000C Dispenser Component Diagram

Diagram showing components of the SU1000C dispenser ice machine.

Q1400C Ice Machine Component Diagrams

Diagrams identifying components of the Q1400C ice machine head section.

QDUAL Ice Machine Component Diagram

Diagram showing components of the QDUAL ice machine head section.

CVD® Condensing Unit Component Diagrams

Diagram identifying components of CVD0675, CVD0875, CVD1075, CVD1475 condensing units.

CVD1476 Condensing Unit Component Diagram

Diagram identifying components of the CVD1476 water-cooled condensing unit.

CVD1875/CVD2075 Condensing Unit Component Diagrams

Diagram identifying components of CVD1875 and CVD2075 condensing units.

Ice Making Sequence of Operation Analysis

Sequence of Operation for Q0600C/Q0800C/Q1000C/SU1000C

Details the initial start-up, water purge, and refrigeration system start-up.

Freeze Sequence Steps

Explains the prechill and freeze steps in the ice making cycle.

Harvest Sequence Steps

Explains the water purge and harvest steps in the ice making cycle.

Automatic Shut-Off Mechanism

Describes how the ice machine shuts off automatically when the bin is full.

Q1400C Ice Making Sequence

Details the sequence of operation for the Q1400C model.

QDUAL Ice Making Sequence

Details the sequence of operation for the QDUAL model.

Water Assist Harvest Feature

Describes the typical duration and events during a water assist harvest sequence.

Electrical System Functionality

Control Board Component Specifications

Details on the control board, lights, features, and safety limits.

Safety Limit Features Explained

Describes built-in safety limit controls protecting the machine from failures.

Main Fuse Check Procedure

Function, specifications, and check procedure for the main control board fuse.

Bin Switch Function and Testing

How the bin switch operates and procedures for checking its functionality.

ICE/OFF/CLEAN Toggle Switch Operation

Explanation and testing procedure for the ICE/OFF/CLEAN toggle switch.

Ice Thickness Probe Diagnostics and Troubleshooting

Ice Thickness Probe Operation and Check

How the probe works and procedure for checking/adjusting ice thickness.

Ice Thickness Probe Cleaning Procedure

Procedure for cleaning the ice thickness probe before diagnosing control circuitry.

Diagnosing Ice Thickness Control Circuitry Issues

Troubleshooting steps for common ice thickness control problems.

Diagnosing Harvest Cycle Timing Issues

Troubleshooting when the machine cycles into harvest before water contact.

Water Level Control System Diagnosis

Water Level Control Circuitry Overview

Understanding and monitoring the water level control system.

Freeze Cycle Water Level Setting and Safety

Setting for proper water level and inlet valve safety shut-off.

Freeze Cycle Water Inlet Valve Operation

How water inlet valve operates in conjunction with water level probe.

Harvest Cycle Water Inlet Valve Operation

Water inlet valve operation during harvest cycle is time-based.

Diagnosing Water Trough Overfilling

Procedure for diagnosing water trough overfilling during freeze cycle.

Diagnosing No Water Flow to Sump Trough

Steps to diagnose why water is not running into the sump trough during freeze cycle.

Ice Machine and Condensing Unit Troubleshooting

Diagnosing Ice Machine Head Section Not Running

Troubleshooting steps when water pump is energized but no ice is produced.

Diagnosing Condensing Unit Not Running

Troubleshooting steps when the ice machine water pump is not energized.

Compressor Electrical Diagnostics Procedures

Troubleshooting compressor electrical issues, including resistance and start components.

Diagnosing Compressor Start Components

Troubleshooting compressor start components like capacitors and relays.

Electrical Diagrams for System Components

Ice Machine Head Section Wiring Diagrams

Wiring diagrams for various ice machine head section models.

Condensing Unit Wiring Diagrams

Wiring diagrams for single-phase and three-phase CVD condensing units.

Refrigeration System Operation Details

Refrigeration System Diagnostics and General Operation

Verifying systems and understanding evaporator impact on harvest cycle.

Freeze Cycle Refrigeration Operation

Describes refrigerant flow and component operation during the freeze cycle.

Harvest Cycle Refrigeration Operation

Describes refrigerant flow and component operation during the harvest cycle.

Suction Accumulator Operation Explained

Explains how the suction accumulator functions during harvest and freeze cycles.

Refrigerant Charge Importance and Symptoms

Importance of correct refrigerant charge for proper operation and avoiding safety limit failures.

Ice Machine Will Not Harvest Troubleshooting

Steps to diagnose issues when the ice machine fails to release ice.

Ice Production Check Procedure

Procedure for checking ice production rates based on operating conditions.

Installation and Visual Inspection Checklist

Checklist for common installation problems like leveling, condenser cleanliness, and drain venting.

Water System Troubleshooting Checklist

Troubleshooting common water-related problems and their corrective actions.

Ice Formation Pattern Analysis Guide

Analyzing ice formation patterns to diagnose malfunctions.

Safety Limits Functionality and Indication

Describes built-in safety limit controls and how to interpret indications.

Safety Limit #1 Possible Causes

List of potential causes for Safety Limit #1 failures categorized by system.

Safety Limit #2 Possible Causes

List of potential causes for Safety Limit #2 failures categorized by system.

Discharge Pressure Analysis Procedures

Procedure to check and compare actual discharge pressure to published values.

Discharge Pressure High Checklist

List of problems and causes for high discharge pressure.

Freeze Cycle Discharge Pressure Low Checklist

List of problems and causes for low discharge pressure during freeze cycle.

Analyzing Suction Pressure

Procedure to analyze and identify proper suction pressure drop throughout the freeze cycle.

Suction Pressure High Checklist

List of problems and causes for high suction pressure.

Suction Pressure Low Checklist

List of problems and causes for low suction pressure.

Cool Vapor Valve Operation and Analysis

Explains normal operation and analyzes potential failures of the cool vapor valve.

Freeze Cycle Suction Line Temperature Analysis

Procedure to document and analyze suction line temperatures during the freeze cycle.

Refrigeration Component Diagnostic Charts

Charts to diagnose refrigeration issues based on operational analysis.

Single Expansion Valve Diagnostic Charts

Charts to diagnose single expansion valve issues based on ice production and formation.

Dual Expansion Valve Diagnostic Charts

Charts to diagnose dual expansion valve issues based on ice production and formation.

Headmaster Control Valve Function and Diagnostics

Details on the Headmaster Control Valve's function and diagnostic procedures.

Diagnosing Air-Cooled Condensing Units

Troubleshooting steps for air-cooled condensing units during freeze and harvest cycles.

Freeze Cycle Headmaster Valve Failure List

Lists failure modes for headmaster valves in the freeze cycle.

Harvest Cycle Headmaster Valve Diagnosis

Diagnosing headmaster valve issues during the harvest cycle.

Headmaster Control Valve Failure List CVD1476

Failure list for headmaster control valve on CVD1476.

Refrigerant Charge Verification Procedures

Importance of correct charge and symptoms of incorrect charge.

Fan Cycle Control Operation and Checks

Function, specifications, and check procedure for the fan cycle control.

High Pressure Cutout (HPCO) Control

Function, specifications, and check procedure for the HPCO control.

Low Pressure Cutout (LPCO) Control

Function, specifications, and check procedure for the LPCO control.

Refrigerant Recovery and Evacuation

Procedures for safely recovering and evacuating refrigerant from the system.

Charging Procedures for Refrigerant

Step-by-step guide for charging the refrigeration system with refrigerant.

System Contamination Cleanup Guidelines

Basic requirements for restoring contaminated refrigeration systems.

Mild System Contamination Cleanup Procedure

Steps for cleaning systems with mild contamination, including evacuation and charging.

Severe System Contamination Cleanup Procedure

Steps for cleaning systems with severe contamination, including component replacement.

Replacing Pressure Controls Without Refrigerant Removal

Procedure to replace components while keeping refrigerant charge, reducing repair time.

Filter-Driers: Liquid Line Filter-Drier

Details on Manitowoc liquid line filter-driers, their function, and replacement parts.

Suction Line Filter Replacement

Details on suction line filters, when replacement is needed, and part numbers.

Total System Refrigerant Charge Information

Table showing correct refrigerant charge and line set length for various models.

Refrigerant Oil Specifications

Information on the type of POE oil used and compressor oil change procedures.

Refrigerant Handling Definitions

Definitions for refrigerant handling terms: Recover, Recycle, and Reclaim.

Refrigerant Reuse Policy Guidelines

Manitowoc's policy on the use of new, reclaimed, recovered, or alternative refrigerants.

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