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Marzocchi 888 VF 170 User Manual

Marzocchi 888 VF 170
24 pages
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2005 - 888 VF
Technical instructions
© Marzocchi Suspension
2005 - 888 VF
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Marzocchi 888 VF 170 Specifications

General IconGeneral
BrandMarzocchi
Model888 VF 170
CategoryBicycle Accessories
LanguageEnglish

Summary

Exploded View - 888 VF 170

Spare Part List - 888 VF 170

Exploded View - 888 VF 200

Spare Part List - 888 VF 200

Technical Characteristics

Warnings: Instructions for Use

General Safety Rules

Key safety guidelines for fork maintenance and handling, emphasizing original parts and proper tools.

Fitting the Fork onto the Frame

Instructions for correct fork installation onto the bicycle frame, including crown positioning and clearance checks.

Installing the Disk Brake

Critical safety and procedural steps for installing disk brake systems, requiring authorized service.

Assembling the Fender

Steps and torque specifications for correctly attaching the fender to the fork.

Assembling the Wheel

Guide for proper wheel installation and alignment with the fork, ensuring correct axle tightening.

Installing the Handlebar Mount

Procedure for mounting the handlebar, including tightening torques and using special adapters.

Dismantling: Top Caps Removal

Dismantling: Oil Draining

Procedure for safely draining fork oil and proper disposal methods.

Dismantling: Crown Unit & Arch-Slider

Steps to disassemble the steering crown and arch-slider assembly.

Dismantling: Pumping Element Breakdown

Disassembly of the pumping element components, including bottom nut and crown-stanchion unit.

Dismantling: Pumping Element & Valve

Detailed steps for taking apart the pumping element and its valve.

Dismantling: Seal Removal

Method for carefully removing fork seals and rings, avoiding damage to internal surfaces.

Dismantling: Guide Bush Removal

Procedure for removing guide bushes and spacers from the fork assembly, requiring careful handling.

Assembling: Guide Bushes

Assembling: Seal Installation

Steps for installing spring cups, dust seals, and sealing rings into the fork assembly.

Assembling: Left Pumping Element & Valve

Reassembly of the left side pumping element and valve, ensuring correct component orientation.

Assembling: Crown Unit & Arch-Slider

Reconnecting the steering crown unit onto the arch-slider assembly, including bottom nut tightening.

Assembling: Oil Filling

Procedure for adding and checking fork oil levels, and pumping to remove air.

Assembling: Top Caps Mounting

Final step of fitting the fork's top caps with the specified tightening torque.

Setting: Calibration Rules

Setting: SAG Measurement

Guide to measuring and calculating the correct sag percentage for optimal suspension performance.

Tightening Torques

Air Pressures

Recommended air pressure settings based on rider weight for preload adjustment.

Oil Levels (888 VF 170)

Specified oil type and quantity for the 888 VF 170 model.

Oil Levels (888 VF 200)

Specified oil type and quantity for the 888 VF 200 model.

Diagnostics & Troubleshooting

Troubleshooting Common Problems

A guide to identifying common fork problems, their potential causes, and proposed solutions.

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