Marzocchi MXR Air User Manual

MXR
Air
INSTRUCTIONS
GENERAL RULES
1. Where specified, assemble and disas-
semble the shock absorption system us-
ing the M ARZOCCHI special tools only.
2. On reassembling the suspension system,
always use new seals.
3. Clean all metal parts with a special,
preferably biodegradable solvent, such
as trichloroethane or trichloroethylene.
4. Before reassembling, lubricate all parts
in contact with each other using silicone
fat spray or a specific oil for seals.
5. Always grease the lip seal rings before
reassembling.
6. Use wrenches with metric size only.
Wrenches with inch size might damage
the fastening devices even when their
size is similar to that of the wrenches in
metric size.

Marzocchi MXR Air Specifications

General

Brand	Marzocchi
Model	MXR Air
Category	Bicycle Accessories
Language	English

Summary

FAILURES, CAUSES AND REMEDIES

ADJUSTMENTS

FORK LEG PRESSURIZATION

Adjusting the air pressure in fork legs for optimal response based on rider weight and style.

REBOUND ADJUSTMENT

Adjusting the rebound damping using the adjuster screw for desired fork response.

DISASSEMBLY

DISASSEMBLY DIAGRAM AND SEQUENCE

Diagram showing the quickest procedure and exact disassembling sequence of fork components.

FORK OIL CHANGE PROCEDURE

PILOT BUSHING AND SEAL ASSEMBLY CHANGE

Procedure for changing the pilot bushing and oil seals in the fork leg.

REPLACING PUMPING ELEMENT SEALS

Procedure for replacing seals on the pumping rod and elements.

VALVE ASSEMBLY CHANGE

Procedure for checking and changing the valve assembly inside the stanchion tube.

REASSEMBLY

GENERAL REASSEMBLY CAUTION

PILOT BUSHING AND SEAL ASSEMBLY

OIL SEAL INSTALLATION

STOP RING INSTALLATION

DUST SEAL INSTALLATION

PUMPING ROD ASSEMBLY

VALVE AND PUMPING ROD ASSEMBLY

FOOT BUFFER REASSEMBLY

LH ASSEMBLY INTO STANCHION TUBE

RIGHT LEG PUMPING ELEMENT INSTALLATION

CROWN AND STANCHIONS ASSEMBLY

Fitting the crown and stanchions assembly into sliders, ensuring lubrication and alignment.

FOOT NUT TIGHTENING

ADJUSTER UNIT REASSEMBLY

HOW TO FILL WITH OIL

Procedure for pouring oil and pumping the crown for better filling, checking oil level.

CAP INSTALLATION AND PRESSURIZATION

Lubricating O-ring on cap, fitting caps onto stanchion threads, and tightening to 20 Nm.