Mastervolt Whisper 3.5 3000 RPM

CONTENTS
EN / WHISPER 3,5 / May 2006 3
3 OPERATION.................................................................................................................................................................. 16
3.1 General ............................................................................................................................................................ 16
3.2 Operating Instructions ...................................................................................................................................... 16
3.2.1 Summarised operating instructions (daily use)................................................................................ 16
3.2.2 Extended operating instructions ...................................................................................................... 16
4 MAINTENANCE............................................................................................................................................................. 19
4.1 Alternator.......................................................................................................................................................... 19
4.2 Engine.............................................................................................................................................................. 19
4.2.1 Preliminary instructions ................................................................................................................... 19
4.2.2 Bleeding fuel lines ........................................................................................................................... 19
4.2.3 Valve clearance............................................................................................................................... 19
4.2.4 Replacing fuel filter.......................................................................................................................... 20
4.2.5 Cleaning oil strainer......................................................................................................................... 20
4.3 Regular maintenance ....................................................................................................................................... 20
4.3.1 Maintenance schedule..................................................................................................................... 21
4.3.2 Putting out of service....................................................................................................................... 21
5 TROUBLE SHOOTING.................................................................................................................................................. 22
5.1 Alternator/ electrical faults ................................................................................................................................ 22
5.1.1 General............................................................................................................................................ 22
5.1.2 Trouble shooting table..................................................................................................................... 22
5.2 Engine faults..................................................................................................................................................... 23
5.2.1 General............................................................................................................................................ 23
5.2.2 Trouble shooting table..................................................................................................................... 23
5.2.3 Warnings ......................................................................................................................................... 26
5.2.4 Service address............................................................................................................................... 26
5.3 Special procedures alternator........................................................................................................................... 26
5.3.1 Residual voltage check / excitation procedure ................................................................................ 26
5.3.2 Testing rotary rectifier diodes .......................................................................................................... 26
5.3.3 Winding resistant values.................................................................................................................. 27
5.3.4 Meggering ....................................................................................................................................... 27
5.4 Special procedures engine............................................................................................................................... 27
5.4.1 Setting the RPM .............................................................................................................................. 27
5.4.2 Tightening torques........................................................................................................................... 27
5.4.3 Measuring exhaust backpressure.................................................................................................... 27
5.4.4 Disassembling instructions.............................................................................................................. 28
6 SPARE PARTS LIST..................................................................................................................................................... 29
MAINTENANCE LOG ............................................................................................................................................................... 31