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Matsui DMZ-120 - User Manual

Matsui DMZ-120
31 pages
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SERVICE MANUAL
MAINTENANCE AND TROUBLESHOOTING
GUIDE
FOR MATSUI DMZ DRYERS
Phone (847)290-9680 Fax (847) 290-9685 www.matsuiamerica.com
ITEM: PAGE:
INTRODUCTION 2
NOMENCLATURE 2-3
DAILY MAINTENANCE SCHEDULE 4
MONTHLY MAINTENANCE SCHEDULE 4
6 MONTH MAINTENANCE SCHEDULE 4
MAINTENANCE DESCRIPTIONS AND DIRECTIONS 5-12
ALARMS 13-18
TROUBLESHOOTING 19-22
FREQUENTLY ASKED SERVICE QUESTIONS 23-25
COMMON SPARE PARTS 26

Questions and Answers

Summary

NOMENCLATURE

MAINTENANCE SCHEDULES

MAINTENANCE DESCRIPTIONS AND DIRECTIONS

Regeneration Filter

Cleans air for regeneration; describes access, cleaning, and replacement.

Process Filter

Cleans air for the drying process; describes access, cleaning, and replacement.

Magnetic Heater Contactors

Procedures for checking heater contactor operation via voltage and resistance.

Checking Input Voltage

Steps to verify proper voltage supply to the contactor terminals.

Resistance Check

Procedure to test contactor resistance with power off for proper function.

Regeneration Heater

Procedures for checking regeneration heater resistance for proper operation.

Process Heater

Procedures for checking process heater resistance for proper operation.

DESICCANT ROTOR

ALARMS

MR-1200 Alarms

Lists and describes alarms specific to the MR-1200 controller.

MR-2200 Alarms

Lists and describes alarms specific to the MR-2200 controller.

Reverse Alarm

Identifies power supply phase reversal issues causing the Reverse alarm.

Overload Alarm

Explains causes and troubleshooting for blower or heater overload alarms.

Filter Alarm

Discusses causes of the filter alarm, including dirty filters and sensor adjustment.

Sensor Alarm

Details issues causing the Sensor alarm, typically thermocouple problems.

HEST (Highest Alarm)

Explains the Highest Alarm which triggers when drying temperature exceeds set limits.

LEST (Lowest Alarm)

Explains the Lowest Alarm which triggers when drying temperature drops below set limits.

Overheat Alarm

Discusses causes and troubleshooting for overheat alarms on heater tanks.

Heater Alarm (MR-2200 only)

Specific alarm for heater defects on MR-2200 controllers.

TROUBLESHOOTING

Blower Issues

Troubleshooting steps for blower not turning on, overload, or low airflow.

Drying Temperature Issues

Troubleshooting steps for temperature changes, alarms, or incorrect levels.

FREQUENTLY ASKED SERVICE QUESTIONS

HOW TO DISASSEMBLE A DESICCANT ROTOR

Matsui DMZ-120 Specifications

General IconGeneral
TypeCondenser
Loading TypeFront Loading
Drying Capacity6 kg
Energy Efficiency ClassB
Energy RatingB
Noise Level65 dB
Weight35 kg

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