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Matsui DMZ-120 - User Manual

Matsui DMZ-120
31 pages
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SERVICE MANUAL
MAINTENANCE AND TROUBLESHOOTING
GUIDE
FOR MATSUI DMZ DRYERS
Phone (847)290-9680 Fax (847) 290-9685 www.matsuiamerica.com
ITEM: PAGE:
INTRODUCTION 2
NOMENCLATURE 2-3
DAILY MAINTENANCE SCHEDULE 4
MONTHLY MAINTENANCE SCHEDULE 4
6 MONTH MAINTENANCE SCHEDULE 4
MAINTENANCE DESCRIPTIONS AND DIRECTIONS 5-12
ALARMS 13-18
TROUBLESHOOTING 19-22
FREQUENTLY ASKED SERVICE QUESTIONS 23-25
COMMON SPARE PARTS 26

Questions and Answers

  • A
    Audrey BrownAug 13, 2025
    How to fix a Matsui Dryer when the blower does not turn on?
    • J
      Joseph MossAug 14, 2025
      If the blower in your Matsui Dryer doesn't turn on, there are several things you can check. First, ensure the disconnect or breaker is turned on. Then, inspect the fuse and replace it if necessary, and verify all power connections are secure. Also, make sure that no value is entered in the 'TIMER' mode. Check the contactor coil for 100V; if present, replace the magnetic contactor. If there's no voltage, it's best to contact Matsui Service. Try resetting the overload. Follow the Maintenance Instructions to check the contactor; if it's fine, replace the overload relay. Finally, check for any loose or shorted wires.
  • M
    michaelodomAug 17, 2025
    What to do if the drying temperature highest or lowest alarm in Matsui DMZ-120 Dryer?
    • B
      barnespaulAug 17, 2025
      If the drying temperature in your Matsui Dryer is alarming high or low, first allow the dryer to complete its warm-up cycle and let the temperature stabilize. You should also install new filters. Check and correct any voltage problems. Address the issue by replacing the contactor or repairing the blower. Finally, replace or adjust the thermocouple.
  • K
    Kimberly HarrisonAug 21, 2025
    Why does the blower overload relay trip in my Matsui Dryer?
    • A
      Amanda PittmanAug 21, 2025
      If the blower overload relay trips in your Matsui Dryer, first check the corresponding blower for the proper amp setting and reset it. Also, check for any obstructions inside the blower and clear them. If the problem persists, replace the contactor and reset the overload relay.
  • B
    Bruce HawkinsAug 25, 2025
    What to do if the moisture content of resin does not go down in Matsui DMZ-120 Dryer?
    • D
      Debra KentAug 25, 2025
      If the moisture content of the resin in your Matsui Dryer isn't decreasing, increase the temperature to a minimum of 130°F (55° C). Install new filters. Ensure the strainer is clean and the water is turned on. Replace hoses with the proper type. Finally, inspect and replace components following the directions in the Maintenance section.
  • T
    Thomas DawsonAug 28, 2025
    Why drying temperature does not go up or down in Matsui Dryer?
    • D
      Derek CoxAug 28, 2025
      If the drying temperature in your Matsui Dryer isn't changing, check the voltage at the coil of the contactor and the output of the controller for proper operation. Replace the contactor or service the controller as needed. Inspect the thermocouple wiring and replace the thermocouple if defective. Also, replace hoses with the proper type.
  • A
    Amber KirkSep 1, 2025
    Why drying temperature changes rapidly in Matsui DMZ-120?
    • R
      ryanochoaSep 1, 2025
      If the drying temperature in your Matsui Dryer changes rapidly, install new filters. Replace or adjust the thermocouple. Also, correct the thermocouple polarity.
  • J
    Jessica KennedySep 4, 2025
    How to increase blower airflow in Matsui Dryer?
    • S
      Sheila HooverSep 5, 2025
      To address low blower airflow in your Matsui Dryer, start by installing new filters. Replace any incorrect hoses with the proper type. Also, remove the intake and exhaust ports from the blower and clear any plugs or clogs.
  • A
    athompsonSep 9, 2025
    What to do if PV or SV indicator does not display on Matsui DMZ-120?
    • M
      Michelle RamosSep 9, 2025
      If the PV or SV indicator on your Matsui Dryer isn't displaying, first, turn on the power supply. If that doesn't work, check the glass fuse (F-1) inside the control panel and replace it if necessary.

Summary

NOMENCLATURE

MAINTENANCE SCHEDULES

MAINTENANCE DESCRIPTIONS AND DIRECTIONS

Regeneration Filter

Cleans air for regeneration; describes access, cleaning, and replacement.

Process Filter

Cleans air for the drying process; describes access, cleaning, and replacement.

Magnetic Heater Contactors

Procedures for checking heater contactor operation via voltage and resistance.

Checking Input Voltage

Steps to verify proper voltage supply to the contactor terminals.

Resistance Check

Procedure to test contactor resistance with power off for proper function.

Regeneration Heater

Procedures for checking regeneration heater resistance for proper operation.

Process Heater

Procedures for checking process heater resistance for proper operation.

DESICCANT ROTOR

ALARMS

MR-1200 Alarms

Lists and describes alarms specific to the MR-1200 controller.

MR-2200 Alarms

Lists and describes alarms specific to the MR-2200 controller.

Reverse Alarm

Identifies power supply phase reversal issues causing the Reverse alarm.

Overload Alarm

Explains causes and troubleshooting for blower or heater overload alarms.

Filter Alarm

Discusses causes of the filter alarm, including dirty filters and sensor adjustment.

Sensor Alarm

Details issues causing the Sensor alarm, typically thermocouple problems.

HEST (Highest Alarm)

Explains the Highest Alarm which triggers when drying temperature exceeds set limits.

LEST (Lowest Alarm)

Explains the Lowest Alarm which triggers when drying temperature drops below set limits.

Overheat Alarm

Discusses causes and troubleshooting for overheat alarms on heater tanks.

Heater Alarm (MR-2200 only)

Specific alarm for heater defects on MR-2200 controllers.

TROUBLESHOOTING

Blower Issues

Troubleshooting steps for blower not turning on, overload, or low airflow.

Drying Temperature Issues

Troubleshooting steps for temperature changes, alarms, or incorrect levels.

FREQUENTLY ASKED SERVICE QUESTIONS

HOW TO DISASSEMBLE A DESICCANT ROTOR

Matsui DMZ-120 Specifications

General IconGeneral
TypeCondenser
Loading TypeFront Loading
Drying Capacity6 kg
Energy Efficiency ClassB
Energy RatingB
Noise Level65 dB
Weight35 kg

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