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Matsui DMZ-40 - User Manual

Matsui DMZ-40
31 pages
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SERVICE MANUAL
MAINTENANCE AND TROUBLESHOOTING
GUIDE
FOR MATSUI DMZ DRYERS
Phone (847)290-9680 Fax (847) 290-9685 www.matsuiamerica.com
ITEM: PAGE:
INTRODUCTION 2
NOMENCLATURE 2-3
DAILY MAINTENANCE SCHEDULE 4
MONTHLY MAINTENANCE SCHEDULE 4
6 MONTH MAINTENANCE SCHEDULE 4
MAINTENANCE DESCRIPTIONS AND DIRECTIONS 5-12
ALARMS 13-18
TROUBLESHOOTING 19-22
FREQUENTLY ASKED SERVICE QUESTIONS 23-25
COMMON SPARE PARTS 26

Questions and Answers

Summary

NOMENCLATURE

Desiccant Rotor

The heart of the dryer, responsible for absorption/regeneration cycles.

Regeneration

Process of drying the desiccant rotor using heated air.

DAILY MAINTENANCE

MONTHLY MAINTENANCE

6 MONTH MAINTENANCE

MAINTENANCE DESCRIPTIONS AND DIRECTIONS

Desiccant Rotor Operation

ALARMS

Reverse Alarm Causes

Explains the Reverse alarm and its causes.

Overload Alarm Troubleshooting

Describes the Overload alarm and troubleshooting steps.

Filter Alarm Explanation

Explains the Filter alarm and how to address it.

Sensor Alarm Troubleshooting

Details the Sensor alarm and its troubleshooting.

HEST (Highest Alarm) Function

Explains the H'EST alarm for high temperatures.

LEST (Lowest Alarm) Function

Explains the L'EST alarm for low temperatures.

Overheat Alarm Causes

Explains the Overheat alarm and its causes.

TROUBLESHOOTING GUIDE

Blower Troubleshooting

Troubleshooting for blower issues.

Drying Temperature Troubleshooting

Troubleshooting for drying temperature problems.

Inadequate Drying Troubleshooting

Troubleshooting for poor drying results.

Temperature Controller Display Issues

Troubleshooting for temperature controller display issues.

Blower Not Turning On

Step-by-step guide for blower not turning on.

Blower Overload Relay Trips

Troubleshooting steps for tripped overload relays.

Low Blower Airflow

Reasons and checks for low blower airflow.

Rapid Drying Temperature Changes

Troubleshooting for rapid drying temperature fluctuations.

High;Low Drying Temperature Alarms

Checks for highest/lowest drying temperature alarms.

Drying Temperature Static

Steps for when drying temperature is stuck.

Resin Moisture Not Decreasing

Troubleshooting steps for ineffective drying.

Missing PV or SV Indicator Display

Steps to check when controller indicators are blank.

FREQUENTLY ASKED SERVICE QUESTIONS

High Dew Point; Wet Plastic Issues

Addresses common causes for high dew point and wet plastic.

Process Temperature Setting Issues

Covers questions about process temperature settings and performance.

Regeneration System Performance

Addresses questions about regeneration exhaust and filters.

Rotor and Hose Condition Checks

Covers checks for desiccant rotor and drying hoses.

Filter and Diffuser Cone Checks

Addresses process filter changes and diffuser cone installation.

Regeneration Exhaust Smoke Explanation

Explains why smoke may appear after maintenance.

Minimum Drying Temperature Limit Explanation

Explains the minimum guaranteed drying temperature.

Desiccant Rotor Disassembly Guide

Matsui DMZ-40 Specifications

General IconGeneral
BrandMatsui
ModelDMZ-40
CategoryDryer
LanguageEnglish

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