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Maxon GPTLR Series User Manual

Maxon GPTLR Series
90 pages
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© MAXON Lift Corp. 2019
M-18-14
JANUARY 2019
To nd maintenance & parts information for your GPTLR Liftgate, go to www.
maxonlift.com. Click the PRODUCTS, TUK-A-WAY & GPTLR buttons. Open the
Maintenance Manual in the PRODUCT DOCUMENTATION window. For parts,
click on the PARTS PORTAL, TUK-A-WAY & GPTLR buttons.

Other manuals for Maxon GPTLR Series

Questions and Answers:

Maxon GPTLR Series Specifications

General IconGeneral
BrandMaxon
ModelGPTLR Series
CategoryLifting Systems
LanguageEnglish

Summary

General Safety Warnings

Critical Safety Precautions

Critical safety warnings and precautions for liftgate installation and operation.

Safety Instructions and Notices

Safety Instructions

Guidelines for safe installation and operation of the liftgate.

Important Notices

Important disclaimers regarding installer responsibility and compliance.

Liftgate Components and Parts

Liftgate Components Identification

Identification of major liftgate parts and components.

Installation Parts Boxes

Lists parts included in different installation kits.

Manuals and Decals

Manuals and Decals Information

Information on available manuals and decals for the GPTLR series.

Vehicle Requirements

Clearance Dimensions

Visual guide to liftgate clearance dimensions for different models.

Vehicle Frame and Sill Modifications

Details on frame cutouts, corner post clearance, and rear sill modifications.

Center of Mass

Center of Mass Diagrams

Diagrams showing the center of mass for different liftgate models.

Step 1: Attach Extension Plate

Bolting the Extension Plate

Details on marking, drilling holes, and bolting the extension plate.

Welding the Extension Plate

Instructions for welding the extension plate to the vehicle body.

Bolting Installation Brackets

How to bolt installation brackets onto the extension plate.

Step 2: Weld Liftgate to Vehicle

Mounting Plate Installation

Details on mounting plate dimensions and applications.

Liftgate Hoisting and Positioning

Procedures for unfolding, hoisting, and positioning the liftgate.

Weld Mounting Plates

Steps for clamping and welding mounting plates to the vehicle frame.

Step 3: Attach Optional Battery Box & Frame

Recommended Configuration

Diagrams showing typical battery box installation on trailers and trucks.

Battery Box Frame Alignment and Wiring

Aligning, bolting, and wiring the battery box assembly.

Step 4: Run Power Cable

Power Cable Routing

Recommended configuration and procedure for running the power cable.

Step 5: Connect Power Cable

Power Cable Connections

Steps for connecting the fused power cable to the starter solenoid.

Step 6: Connect Ground Cable

Ground Cable Connections

Steps for inserting and bolting the ground cable to the frame.

Step 7: Install Control Switch

Control Switch Installation and Wiring

Instructions for installing the control switch and connecting its wiring.

Step 8: Checking Hydraulic Fluid

Hydraulic Fluid Check and Recommendations

Procedure for checking fluid level and recommended oils.

Step 9: Connect Power Cable to Battery

Battery Cable Connections

How to connect and disconnect battery cables.

Step 10: Remove Locking Brackets & Check Interference

Remove Locking Brackets

Instructions for unbolting locking brackets from cylinders.

Platform Interference Checks

Procedures for checking and correcting platform interference issues.

Step 11: Adjust Platform

Platform Fit Checks and Adjustments

Checking gaps, shackle/flipover contact, and making adjustments.

Bracket and Plate Management

Reinstalling and removing various brackets and plates during adjustment.

Step 12: Finish Welding Liftgate

Final Welding of Mounting Plates

Welding the liftgate mounting plates to the vehicle frame.

Step 13: Weld Truck Body to Frame

Truck Body to Frame Welding

Procedure for welding truck body C-channels to the frame.

Step 14: Adjust Opener

Opener Position Adjustment

Guide to opener positions for different models based on bed height.

Step 15: Adjust Underride

Underride Clearance and Bracket Adjustment

Checking clearances and adjusting underride bracket positions.

Underride Tube Adjustment

How to adjust the underride tube position and dimensions.

Weld Underride Brackets

Welding underride support brackets to the tube.

Ground Clearance Checks

Measuring and verifying ground clearance based on bed height.

Step 16: Vehicle Taillight Positioning

Taillight Interference and Adjustment

Adjusting vehicle taillights to avoid interference.

Finishing and Appearance

Attach Decals

Instructions for applying decals to the liftgate.

Decals and Plates

Identification of various decals and the serial plate.

Attach Striping

Applying nonskid and safety stripe tape.

Touchup Galvanized Finish

Procedure for touching up galvanized finishes.

System Diagrams

Solenoid Operation Diagrams

Diagrams showing solenoid operation for gravity and power down modes.

Hydraulic Schematics

Hydraulic schematics for gravity down and power down operations.

Electrical Schematics

Electrical schematics for gravity down and power down operations.

Electrical Values & Torque Specifications

GPTLR Electrical Values & Torque Specs

Key electrical values and torque specifications for liftgate components.

Options

Optional Liftgate Components

Catalog of optional parts and accessories for the liftgate.

Pre-Delivery Inspection Form

Pre-Delivery Inspection Checklist

Checklist for confirming proper installation before delivery.

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