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McHale 995 L Series User Manual

McHale 995 L Series
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McHale
Ballinrobe
Co. Mayo, Ireland
Tel: +353 94 9520300
Fax: +353 94 9520356
Email: sales@mchale.net
Website: www.mchale.net
CLT00006_7
995 L+T
995 L+T Series Square Bale
Wrapper
Operator Instructor Manual
Issue 8

Table of Contents

Questions and Answers:

McHale 995 L Series Specifications

General IconGeneral
BrandMcHale
Model995 L Series
CategoryStretch Wrapping Systems
LanguageEnglish

Summary

Product Information

Designated Use of the Machine

Defines the intended agricultural applications and limitations of the wrapper.

Front View

Illustrates main machine components with numerical labels.

L Series General Dimensions & Specifications

Provides key physical dimensions and operational specifications for the L Series.

L Series Tractor Attachment

Details the tractor interface requirements including category, electrics, and hydraulics.

L Series Machine Specifications

Lists technical specifications like film stretch, layers, width, and bale size compatibility.

T Series General Dimensions & Specifications

Outlines physical dimensions and operational specs for the T Series.

T Series Tractor Attachment

Specifies tractor connection points, towing requirements, electrics, and hydraulics for T Series.

T Series Machine Specifications

Details technical specs for the T Series, including film, bale size, and weight.

General Safety

Be Aware of All Safety Information

Explains the importance of safety symbols and messages within the manual.

Follow All Safety Instructions

Emphasizes adherence to all safety instructions and decal maintenance for safe operation.

Store All Items Carefully

Provides guidance on safely storing attachments and keeping work areas clear.

Protective Clothing

Recommends appropriate clothing and safety equipment for operation.

In Case of Emergencies

Advises on keeping emergency equipment readily accessible for accidents.

Stay Clear of Moving Parts

Warns about the dangers of entanglement with moving machine parts.

In the Event of a Fire

Outlines a procedural guideline for responding to a fire incident.

General Safety Warnings

Covers safety devices, the danger zone, and pre-operation safety checks.

Specific Safety Warnings

Electronic Safety Warnings

Addresses potential hazards related to electronic components and cables.

Hydraulic Safety Warnings

Details crucial safety precautions for working with the hydraulic system.

Noise Level

Discusses noise regulations and recommendations for operating the machine.

Fire Precautions

Highlights fire risks associated with crops and machine operation.

Safety Instruction Decal Locations

Shows the placement of safety decals on the machine for user awareness.

Safety Warnings & Instructions Explained

Explains the meaning and purpose of various safety decals found on the machine.

Machine Lifting Guidelines

Provides instructions and warnings for safely lifting and handling the machine.

Tractor Requirements & Preparation

Tractor/Power Pack Requirements

Specifies the minimum tractor power and lifting capacity needed for the wrapper.

Hydraulic Spool Valve Setup

Guides on configuring the wrapper's hydraulic valve based on tractor systems.

Attaching the Wrapper (L Series)

Step-by-step instructions for connecting the L Series wrapper to a tractor.

Attaching the Wrapper (T Series)

Step-by-step instructions for connecting the T Series wrapper to a tractor.

Connecting the Control Box

Details on how to connect the electronic control box or bale wrap computer.

Bale & Plastic Film Requirements

Bale Requirements

Specifies the ideal characteristics and dimensions for bales to be wrapped.

Plastic Film Requirements

Outlines recommendations for plastic film type, layers, and application for optimal wrapping.

Care of the Film Roll

Advises on protecting film rolls from damage and environmental factors.

Manual Controls (995 L & LS)

Electronic Control System

Bale Wrap Computer (995 L & 995 LS)

Introduces the Bale Wrap Computer and its basic functions for L and LS models.

Selecting a Program

Provides steps to select the correct operational program for the Bale Wrap Computer.

Channels

Describes the six channels used for monitoring machine operations on the Bale Wrap Computer.

Channel 1 - Current/Target Wraps Display

Explains how to view and set the current and target number of bale wraps.

Channel 2 - Store Totals (A-H)

Details how to display, select, and reset stored bale count totals.

Channel 3 - Part Total

Explains how to display and reset the part total for bale counts.

Channel 4 - Grand Total

Describes how to view the non-resettable grand total of bales wrapped.

Channel 5 - Bale Wrapping Rate

Explains how to display the rate of bales wrapped per hour.

Channel 6 - Bale Wrapping Speed

Details how to view instantaneous RPM and set the overspeed alarm.

Program the Overspeed Alarm

Guides on setting an alarm for when bale wrapping speed exceeds a limit.

Total Reset

Outlines the procedure for performing a total reset of the instrument.

Electronic Control Box (995 LSR, TS & TSR)

Introduces the Electronic Control Box and its role as the main operator interface.

Electronic Control Box Functions

Lists and explains the functions of each button on the Electronic Control Box.

Available Wrapping Programs

Lists the various wrapping programs available for the machine.

Electronic Control Box Setup

Provides a flowchart for navigating the Electronic Control Box setup menu.

Electronic Control Box Features

Introduces general features of the Electronic Control Box.

Working Display

Explains the two screen displays showing machine status and bale counts.

Counters

Details the different types of bale counters available and their functions.

Select & Set a Bale Counter (A-J)

Step-by-step guide to selecting and setting bale counters.

Reset the Current Bale Counter (A-J)

Instructions on how to reset the current bale counter.

View the Day Total Bale Counter

How to view the total count of bales wrapped in a day.

Reset the Day Total Bale Counter

Instructions on how to reset the day's bale count.

View the Grand Total Bale Counter

How to view the cumulative total of all bales wrapped.

Voltage Monitor

Explains how the control box monitors voltage and potential issues.

To Set Wraps

Step-by-step process to set the desired number of film wraps for a bale.

Operator Setup

Guides on accessing and configuring operator-specific settings.

Slow Down Time

Explains how to adjust the speed reduction timing at the end of a cycle.

Wrapping Sequence/Program

Crucial step to select the correct program for the specific machine model.

Film Sensor

Describes the function of the film sensor and how to set it On/Off.

Display Contrast

How to adjust the display contrast based on environmental conditions.

Remote Type

Explains how to select between Infrared and Radio Frequency remote types.

Infrared Remote

Details on using the infrared remote control system.

Radio Remote

Instructions for first-time setup and use of the radio remote control.

Continuous Cycle

How to enable or disable the continuous wrapping cycle for automatic operation.

Auto Load Setup

Guides on setting up and using the automatic bale loading feature.

Wrapper Operation

Preparing the Machine for Wrapping

Steps to prepare the machine before starting the wrapping process.

Loading Plastic Film

Detailed instructions on how to load plastic film rolls into the dispenser.

Wrapping at the Stack with Remote Control

Recommended method for static wrapping using a remote control at the stack.

Road Traffic Safety & Operation

Before Travelling on Any Public Roadway

Essential checks and safety procedures before moving the machine on public roads.

Field Operation & Wrapper Adjustments

Drawbar Height

How to adjust the drawbar height to ensure the wrapper is parallel to the ground.

Dispenser Height

Guidance on adjusting the dispenser height for optimal film application.

Table Stop Position Magnet (Program R94)

How to adjust the magnet for correct table stopping position in R94 program.

Table Load Position Magnet (SR94 Program)

How to adjust the magnet for correct table start position in SR94 program.

Table Half Tip Magnet (995 LSR & TSR)

How to reset the table half tip magnet, affecting cut & hold.

Gearbox Cross Shaft Roll Pin Replacement

Procedure for replacing roll pins in the gearbox cross shaft for overload protection.

Cut & Hold Adjustment

Instructions for adjusting the cut & hold mechanism horizontally and vertically.

Cut & Hold Accumulator Pressure

Procedure for priming the hydraulic accumulator for the cut & hold function.

Chain Adjustments

General guidance on maintaining correct chain tension for efficient operation.

Table Drive Chain

Steps to readjust the table drive chain tension.

Table Cradle Drive Chains

How to readjust table cradle drive chains for correct tension or center changes.

Table Roller Drive Chains

Steps to readjust table roller drive chains for proper tension.

Accessories & Optional Equipment

Side Tip Damper

Explains the function and benefits of the side tip option for bale handling.

Remote Control Kit for Static Machine Operation

Details the remote control kit for static wrapping operations.

Dispenser Gears

Lists part codes for dispenser gear kits for different film stretch options.

Machine Maintenance

Maintenance Intervals

Outlines a schedule for regular maintenance tasks and their frequency.

Tightening Torque Values

Provides a table of recommended torque values for various fasteners.

Storage

End of Season

Procedures for cleaning, storing, and protecting the machine at the end of the season.

Start of Season

Steps for preparing the machine for operation at the beginning of the season.

Trouble Shooting

Trouble Shooting Overview

Introduces common problems and solutions for machine operation.

Table Issues

Lists symptoms and solutions related to the wrapper's table operation.

Plastic Film Issues

Addresses issues concerning plastic film application and handling.

Cut & Hold Issues

Details problems and solutions related to the cut & hold mechanism.

Control Box Issues

Troubleshooting common issues with the electronic control box.

Hydraulics Issues

Problems and solutions related to the hydraulic system's operation.

Remote Control Issues

Troubleshooting common issues with the remote control system.

Control Valve Issues

Problems and solutions concerning the control valve's performance.

Certification & Warranty

Declaration of Conformity

States compliance with EC Machinery Directive and relevant regulations.

PDI Form

Explains the Pre-Delivery Inspection form and its checks.

Change of Ownership Pre-Checks

Guidance for pre-sale inspections and familiarizing new owners.

Limited Warranty

Outlines the terms and conditions of the machine's limited warranty.

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