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McHale 991B Series User Manual

McHale 991B Series
89 pages
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McHale
Ballinrobe
Co. Mayo, Ireland
Tel: +353 94 9520300
Fax: +353 94 9520356
Email: sales@mchale.net
Website: www.mchale.net
CLT00030_21
991B
991B Series Round Bale Wrapper
Operator Instructor Manual
Issue 15

Table of Contents

Questions and Answers:

McHale 991B Series Specifications

General IconGeneral
BrandMcHale
Model991B Series
CategoryStretch Wrapping Systems
LanguageEnglish

Summary

Introduction

Product Information

Designated Use of the Machine

Details the exclusive agricultural applications for the McHale 991B wrapper.

Front View

Identifies key machine components with numbered labels.

General Dimensions & Specifications

Provides metric and imperial measurements for the machine.

Tractor Attachment

Lists requirements for connecting the wrapper to a tractor.

Machine Specifications

Details technical specifications like film stretch, layers, and bale capacity.

General Safety

Be Aware of All Safety Information

Highlights the importance of understanding warnings, cautions, and information symbols.

Follow All Safety Instructions

Emphasizes reading safety decals and ensuring they are present and legible.

Store All Items Carefully

Instructions for safely storing attachments and keeping storage areas clear.

Protective Clothing

Recommends appropriate clothing and hearing protection for safe operation.

In Case of Emergencies

Guidance on keeping emergency equipment and phone numbers accessible.

Stay Clear of Moving Parts

Warns against entanglement with moving parts and advises safety precautions.

In the Event of a Fire

Provides a guideline procedure for dealing with a machine fire.

General Safety Warnings

Covers general warnings, safety devices, danger zones, and pre-assembly safety.

Specific Safety Warnings

Electronic Safety Warnings

Addresses potential influences on electronic components and cable maintenance.

Hydraulic Safety Warnings

Details safe practices for working with the hydraulic system and hose replacement.

Noise Level

Discusses noise regulations and recommendations for operating the machine.

Fire Precautions

Lists precautions to prevent fires, such as awareness of flammable materials.

Safety Instruction Decal Locations

Illustrates the placement of various safety decals on the machine.

Safety Warnings & Instructions Explained

Explains the meaning of specific safety decals used on the machine.

Machine Lifting Guidelines

Provides safety instructions and procedures for lifting the machine.

Tractor Requirements & Preparation

Tractor Requirements

Specifies the minimum tractor power and oil quality needed for operation.

Hydraulic Spool Valve Setup

Guides on configuring the hydraulic valve based on tractor system type.

Attaching the Wrapper

Step-by-step instructions for connecting the wrapper to the tractor.

Connecting the Control Box

Details on connecting the electronic control box and power supply.

Bale & Plastic Film Requirements

Bale Requirements

Specifies the ideal characteristics of bales for optimal wrapping.

Plastic Film Requirements

Guidance on using high-quality plastic film and application layers.

Care of the Film Roll

Instructions on protecting the plastic film roll from damage and moisture.

Manual Controls (991 B & BC)

Direct Control

Details the functions of manual controls operated by levers.

Cable Control

Explains the functions of manual controls operated via cables.

991 BJS Controls

Describes the operation of the hydraulic servo joystick controls.

Electronic Control System

Bale Wrap Computer (991 BC & 991 BJS)

Overview of the bale wrap computer and its control functions.

Selecting a Program

Procedure for selecting the correct wrapping program for the machine.

Channels

Description of the six channels used to monitor machine operations.

Channel 1 - Current/Target Wraps Display

Explains how to view and manually reset the current wrap count.

Channel 2 - Store Totals (A-H)

Details on displaying and resetting store totals for bale counts.

Channel 3 - Part Total

Instructions for displaying and resetting the part total bale count.

Channel 4 - Grand Total

Information on viewing the non-resettable grand total bale count.

Channel 5 - Bale Wrapping Rate

How to display and reset the bale wrapping rate per hour.

Channel 6 - Bale Wrapping Speed

Details on displaying bale wrapper speed and the overspeed alarm.

Program the Overspeed Alarm

Procedure for programming the overspeed alarm threshold.

Total Reset

Steps for performing a total reset of the instrument.

Electronic Control Box (991 BE & 991 BER)

Overview of the electronic control box as the operator interface.

Electronic Control Box Functions

Explains the function of each button on the electronic control box.

Available Wrapping Programs

Lists available wrapping programs and their suitability for machine models.

Electronic Control Box Setup

Guide to navigating menus for configuring machine settings.

Electronic Control Box Features

Details on working displays, counters, and voltage monitoring.

Voltage Monitor

Explains voltage monitoring and common causes of low voltage.

To Set Wraps

Procedure for changing the desired number of film wraps.

Operator Setup

Guide to accessing and adjusting operator-specific settings.

Display Contrast

Instructions on adjusting the display contrast for readability.

Remote Type

Selection guide for infrared or radio frequency remote control types.

Radio Remote

Setup and usage instructions for radio remote control operation.

Continuous Cycle

Enables automatic completion of the wrapping cycle.

Auto Load Setup

Configuration for automatic bale loading and arm positioning.

Technician Menu

Access restricted to McHale engineers for advanced settings.

Wrapper Operation

Preparing the Machine for Wrapping

Steps to ready the machine for wrapping, including film loading.

Loading Plastic Film

Detailed procedure for loading the plastic film roll into the dispenser.

Side Tip Bale Damper

Instructions for converting the standard damper to side tipping.

Wrapping Behind the Tractor (991B series)

Recommended method for operating the wrapper behind a tractor.

Wrapping Behind the Tractor (991 BJS)

Operation guide for the 991 BJS model behind a tractor.

Wrapping at the Stack with Remote Control (991 BER)

Procedure for static wrapping using remote control on the 991 BER.

Road Traffic Safety & Operation

Before Travelling on Any Public Roadway

Checks and requirements before operating the machine on public roads.

Field Operation & Wrapper Adjustments

Drawbar Height

Procedure for adjusting the drawbar height for tractor compatibility.

Dispenser Height

Guidance on adjusting the dispenser height for optimal film coverage.

500 mm Plastic Film Conversion Kit

Instructions for converting the machine to use 500 mm wide plastic film.

Table Rollers/Belts

Adjustment procedure for table rollers to accommodate different bale sizes.

Table Stop Position Magnet (991 BE & 991 BER)

Adjusting magnets to ensure the table stops correctly.

Table Load Position Magnet (991 BE series)

Adjusting magnets to control the table's starting position.

Table Down Magnet (991 B series)

Procedure for resetting the magnet that signals loading position.

Bale Damper Lift Height (991 B series)

Adjusting the bale damper lift height for a gentle bale transition.

Bale Damper Drop Speed (991 B series)

Adjusting the bale damper drop speed to prevent machine damage.

Table Drive Roller Shearbolt Replacement

Instructions for replacing the shearbolt on the table drive roller sprocket.

Gearbox Cross Shaft Roll Pin Replacement

Procedure for replacing roll pins in the gearbox cross shaft.

Cut & Hold Accumulator Pressure

Guides on managing hydraulic accumulator pressure for the cut & hold.

To Increase Accumulator Pressure

Steps to increase hydraulic accumulator pressure.

To Decrease Accumulator Pressure

Steps to decrease hydraulic accumulator pressure.

Chain Adjustments

General guide to maintaining correct chain tension for efficient operation.

Table Drive Chain

Procedure for adjusting the tension of the table drive chain.

Table Roller Drive Chain

Instructions for adjusting the table roller drive chain.

Accessories & Optional Equipment

Side Tip Damper

Details the utility of the side tip damper for bale handling.

500 mm Dispenser Kit

Information on the kit for using 500 mm wide plastic film.

Remote Control Kit for Static Machine Operation (991 BER)

Describes the remote control kit for static wrapping operations.

Dispenser Gears

Lists dispenser gear options for different film stretch percentages.

Machine Maintenance

Maintenance Intervals

Outlines recommended maintenance schedules for optimal performance and safety.

Tightening Torque Values

Provides recommended torque values for various fasteners.

Storage

End of Season

Instructions for cleaning, lubricating, and storing the machine at season end.

Start of Season

Checks and preparations required before starting the machine for the new season.

Trouble Shooting

Trouble Shooting Overview

Introduction to common problems and solutions for the machine.

Lift Arm and Table

Troubleshooting issues related to the lift arm and table operation.

Plastic Film

Common problems and solutions concerning plastic film splitting or not stretching.

Damper

Troubleshooting issues with the bale damper's slow or failed operation.

Cut & Hold

Solutions for problems with the cut & hold mechanism, including leaks.

Control Box

Diagnosing issues with the control box, counting, and display.

Hydraulics

Resolving hydraulic system issues like vibration or pressure problems.

Remote Control

Troubleshooting problems with the remote control receiver signal.

Control Valve

Solutions for issues with the control valve, such as leaks.

Certification & Warranty

Declaration of Conformity

Certifies the machine's compliance with EC Machinery Directive and national laws.

PDI Form

Details the Pre-Delivery Inspection form requirements for new machines.

Change of Ownership Pre-Checks

Guidance on pre-checks for transferring machine ownership.

Limited Warranty

Outlines the terms and conditions of the machine's limited warranty.

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