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MerCruiser Horizon 5.7 User Manual

MerCruiser Horizon 5.7
110 pages
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© 2007 Mercury Marine 5.7, 6.2 MPI & Horizon 5.7, 6.2
*864197072*
90-864197072 1107
NOTE: The following applies to CE marked products only.
Declaration of Conformance – Mercury MerCruiser
This sterndrive or inboard engine when installed in accordance to Mercury
MerCruisers’ instructions complies with the requirements of the following directives
by meeting the associated standards, as amended:
Recreational Craft Directive 94/25/EC; 2003/44/EC
Applicable Requirement Standards Applied
Owner’s manual (A.2.5) ISO 10240
Openings in Hull, Deck and superstructure (A.3.4) ISO 9093‑1; ISO 9093‑2
Handling characteristics (A.4) ISO 8665
Inboard Engine (A.5.1.1) ISO 15584; ISO 10088; ISO 7840; ISO 10133
Fuel System (A.5.2) ISO 10088; ISO 7840; ISO 8469
Electrical System (A.5.3) ISO 10133; ISO 8846
Steering system (A.5.4)
Applicable portions of: ISO 10592, ISO 8848 and
ABYC P‑17
Exhaust emission requirements (B.2) ISO 8178
Owner’s manual (B.4) ISO 8665
Noise emission levels (C.1) ISO 14509
Ignition‑protected equipment (Annex II) ISO 8846; SAE J1171; SAE J1191; SAE J 2031
Mercury MerCruiser declares that our sterndrive or inboard engines without integral
exhaust, when installed in a recreational craft, in accordance with the manufacturers
supplied instructions, will meet the exhaust emissions requirements of the directive
mentioned above. This engine must not be put into service until the recreational craft
in which it is to be installed has been declared in conformity, if so required, with the
relevant provision of the directive.
Electromagnetic Compatibility Directive 89/336/EC, 92/31/EEC and 93/68/EEC
Generic emission standard EN 50081‑1
Generic immunity standard EN 50082‑1
Vehicles, boats and internal combustion engine
driven devices Radio disturbance characteristics
SAE J551 (CISPR 12)
Electrostatic discharge testing EN 61000‑6‑2; EN 61000‑4‑2; EN61000‑4‑3
The notified body responsible for surveillance of the quality system under Full Quality Assurance
Module H of Directive 2003/44/EC is:
Det Norske Veritas
Norway
Notified Body Number: 0575
This declaration is issued under the sole responsibility of Mercury Marine and Mercury MerCruiser.
Patrick C. Mackey
President ‑ Mercury Marine, Fond du Lac, WI USA

Table of Contents

Questions and Answers:

MerCruiser Horizon 5.7 Specifications

General IconGeneral
BrandMerCruiser
ModelHorizon 5.7
CategoryEngine
LanguageEnglish

Summary

Declaration of Conformance – Mercury MerCruiser

Recreational Craft Directive 94/25/EC; 2003/44/EC

Lists applicable requirements and standards for Recreational Craft Directive.

Electromagnetic Compatibility Directive 89/336/EC, 92/31/EEC and 93/68/EEC

Details standards for EMC compliance, including emissions and immunity.

Identification Record

Warranty Message

Read This Manual Thoroughly

Global Warranty Charts

Consumer Application Warranty Chart

Details standard factory limited warranty by region and boat brand.

Commercial Application Warranty Chart

Government Application Warranty Chart

Warranty Registration: United States and Canada

Warranty Registration: Outside the United States and Canada

Mercury MerCruiser Limited Warranty (Gasoline-Fueled Products Only)

What Is Covered

Details what Mercury Marine warrants regarding defects in material and workmanship.

Duration of Coverage

Explains the warranty periods for recreational and commercial use.

Conditions That Must Be Met in Order to Obtain Warranty Coverage

What Is Not Covered

DISCLAIMERS AND LIMITATIONS

3‑Year Limited Warranty Against Corrosion

What Is Covered

Details what Mercury Marine warrants against corrosion.

Consumer Application Warranty Chart

Emission Control Information Label

Lanyard Stop Switch

Instrumentation

Remote Controls (Non-DTS Models)

Remote Controls (DTS Models)

Synchronizing Dual Engines

Dual Helm Station Transfer

Electrical System Overload Protection

Audio Warning System

Engine Guardian Strategy

Explains how Engine Guardian protects the engine by reducing power.

Transmission Guardian Strategy

Warning Horn Signals

Safe Boating Suggestions

Be Alert to Carbon Monoxide Poisoning

Poor Ventilation

Basic Boat Operation (Non-DTS Models)

Stopping the Engine

Basic Boat Operation (DTS Models)

Starting and Stopping the Engine

Step-by-step guide for starting and stopping DTS model engines.

Protecting People in the Water

While Boat Is Stationary

Advises on safety when people are in the water while the boat is stopped.

High‑Speed and High‑Performance Operation

Passenger Safety in Pontoon Boats and Deck Boats

Wave and Wake Jumping

Impact with Underwater Hazards

Conditions Affecting Operation

Cavitation

Explains cavitation and its common causes.

Getting Started

20‑Hour Break‑In Period

Outlines essential rules for the engine break-in period.

Fuel Requirements

Fuel Ratings

Specifies the required octane ratings for unleaded gasoline in USA/Canada and abroad.

Engine Oil

Engine Specifications

Fluid Specifications

Engine

Lists approximate fluid capacities and types for the engine system.

Transmission

Owner/Operator Responsibilities

Inspection

Maintenance Schedule—Inboard Models

Routine Maintenance

Lists routine maintenance tasks performed daily, weekly, and monthly.

Scheduled Maintenance

Lists scheduled maintenance tasks based on hours or time intervals.

Filling

Changing Oil and Filter

CHANGING FILTER

Transmission Fluid

Checking While the Engine is Warm

Details checking transmission fluid level when the engine is warm.

Checking While Engine is Cold

Details checking transmission fluid level when the engine is cold.

Engine Coolant

Cleaning the Flame Arrestor

Positive Crankcase Ventilation Valve (PCV)

Water‑Separating Fuel Filter

GEN III Models

REMOVAL

Step-by-step instructions for removing the GEN III fuel filter assembly.

INSTALLATION

Lubrication

Serpentine Drive Belt

Checking

Details how to inspect the serpentine drive belt for wear and tension.

Replacing Belt and/or Adjusting Tension

Provides instructions for replacing or adjusting the serpentine drive belt.

Flushing The Power Package

ENGINE AND FUEL SYSTEM PREPARATION

Draining the Seawater System

MANUAL SINGLE POINT DRAIN SYSTEM

THREE POINT MANUAL DRAIN SYSTEM

MULTI-POINT DRAIN (MPD) SYSTEM

Air‑Actuated Single‑Point Drain System

Manual Single‑Point Drain System

Three‑Point Manual Drain System

BOAT IN THE WATER

Procedures for draining the three-point manual system while boat is in water.

Multi‑Point Drain (MPD) System

BOAT OUT OF THE WATER

Procedures for draining the MPD system while boat is out of water.

Battery Storage

Power Package Recommissioning

Diagnosing EFI Problems

Diagnosing DTS Problems

Engine Guardian System

Starter Motor Will Not Crank Engine, Or Cranks Slow

Engine Will Not Start or Is Hard to Start

Engine Runs Rough, Misses, or Backfires

Poor Performance

Excessive Engine Temperature

Insufficient Engine Temperature

Low Engine Oil Pressure

Battery Will Not Recharge

Remote Control Is Difficult to Move, Has Excessive Play, or Makes Unusual Sounds

Steering Wheel Jerks or Is Difficult to Turn

Owner Service Assistance

Attention Required after Submersion

Outlines immediate steps required after a boat submersion incident.

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