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MerCruiser 5.7 MPI User Manual

MerCruiser 5.7 MPI
110 pages
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© 2007 Mercury Marine 5.7, 6.2 MPI & Horizon 5.7, 6.2
*864197072*
90-864197072 1107
NOTE: The following applies to CE marked products only.
Declaration of Conformance – Mercury MerCruiser
This sterndrive or inboard engine when installed in accordance to Mercury
MerCruisers’ instructions complies with the requirements of the following directives
by meeting the associated standards, as amended:
Recreational Craft Directive 94/25/EC; 2003/44/EC
Applicable Requirement Standards Applied
Owner’s manual (A.2.5) ISO 10240
Openings in Hull, Deck and superstructure (A.3.4) ISO 9093‑1; ISO 9093‑2
Handling characteristics (A.4) ISO 8665
Inboard Engine (A.5.1.1) ISO 15584; ISO 10088; ISO 7840; ISO 10133
Fuel System (A.5.2) ISO 10088; ISO 7840; ISO 8469
Electrical System (A.5.3) ISO 10133; ISO 8846
Steering system (A.5.4)
Applicable portions of: ISO 10592, ISO 8848 and
ABYC P‑17
Exhaust emission requirements (B.2) ISO 8178
Owner’s manual (B.4) ISO 8665
Noise emission levels (C.1) ISO 14509
Ignition‑protected equipment (Annex II) ISO 8846; SAE J1171; SAE J1191; SAE J 2031
Mercury MerCruiser declares that our sterndrive or inboard engines without integral
exhaust, when installed in a recreational craft, in accordance with the manufacturers
supplied instructions, will meet the exhaust emissions requirements of the directive
mentioned above. This engine must not be put into service until the recreational craft
in which it is to be installed has been declared in conformity, if so required, with the
relevant provision of the directive.
Electromagnetic Compatibility Directive 89/336/EC, 92/31/EEC and 93/68/EEC
Generic emission standard EN 50081‑1
Generic immunity standard EN 50082‑1
Vehicles, boats and internal combustion engine
driven devices Radio disturbance characteristics
SAE J551 (CISPR 12)
Electrostatic discharge testing EN 61000‑6‑2; EN 61000‑4‑2; EN61000‑4‑3
The notified body responsible for surveillance of the quality system under Full Quality Assurance
Module H of Directive 2003/44/EC is:
Det Norske Veritas
Norway
Notified Body Number: 0575
This declaration is issued under the sole responsibility of Mercury Marine and Mercury MerCruiser.
Patrick C. Mackey
President ‑ Mercury Marine, Fond du Lac, WI USA

Table of Contents

Questions and Answers:

MerCruiser 5.7 MPI Specifications

General IconGeneral
Engine TypeV8
Fuel SystemMulti-Port Fuel Injection (MPI)
Horsepower300 HP
IgnitionElectronic
Cylinders8
Fuel TypeGasoline
Alternator65 amp
Compression Ratio9.4:1
Fuel Requirement87 octane (minimum)
Displacement5.7L (350 cu in)
Max RPM5000 RPM

Summary

Declaration of Conformance – Mercury MerCruiser

Mercury MerCruiser Limited Warranty

What is Covered

Details on what the limited warranty covers, including parts and workmanship.

Duration of Coverage

Specifies warranty periods for recreational and commercial use.

3-Year Limited Warranty Against Corrosion

What is Covered

Specifies coverage for corrosion damage due to manufacturing defects.

Remote Controls

Audio Warning System

Engine Guardian Strategy

Getting Started

20-Hour Break-In Period

Essential break-in procedures for new engines to ensure longevity and performance.

Fuel Requirements

Engine Oil

Engine Specifications

Maintenance Schedule—Inboard Models

Scheduled Maintenance

Periodic maintenance intervals and tasks for inboard models.

Changing Oil and Filter

Transmission Fluid

Water-Separating Fuel Filter

Cold Weather or Extended Storage

Preparing Power Package for Storage

ENGINE AND FUEL SYSTEM PREPARATION

Steps for preparing the engine and fuel system for storage.

Draining the Seawater System

Diagnosing EFI Problems

Engine Guardian System

Starter Motor Will Not Crank Engine, Or Cranks Slow

Engine Will Not Start or Is Hard to Start

Excessive Engine Temperature

Low Engine Oil Pressure

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