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MerCruiser 6.2 MPI User Manual

MerCruiser 6.2 MPI
110 pages
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© 2007 Mercury Marine 5.7, 6.2 MPI & Horizon 5.7, 6.2
*864197072*
90-864197072 1107
NOTE: The following applies to CE marked products only.
Declaration of Conformance – Mercury MerCruiser
This sterndrive or inboard engine when installed in accordance to Mercury
MerCruisers’ instructions complies with the requirements of the following directives
by meeting the associated standards, as amended:
Recreational Craft Directive 94/25/EC; 2003/44/EC
Applicable Requirement Standards Applied
Owner’s manual (A.2.5) ISO 10240
Openings in Hull, Deck and superstructure (A.3.4) ISO 9093‑1; ISO 9093‑2
Handling characteristics (A.4) ISO 8665
Inboard Engine (A.5.1.1) ISO 15584; ISO 10088; ISO 7840; ISO 10133
Fuel System (A.5.2) ISO 10088; ISO 7840; ISO 8469
Electrical System (A.5.3) ISO 10133; ISO 8846
Steering system (A.5.4)
Applicable portions of: ISO 10592, ISO 8848 and
ABYC P‑17
Exhaust emission requirements (B.2) ISO 8178
Owner’s manual (B.4) ISO 8665
Noise emission levels (C.1) ISO 14509
Ignition‑protected equipment (Annex II) ISO 8846; SAE J1171; SAE J1191; SAE J 2031
Mercury MerCruiser declares that our sterndrive or inboard engines without integral
exhaust, when installed in a recreational craft, in accordance with the manufacturers
supplied instructions, will meet the exhaust emissions requirements of the directive
mentioned above. This engine must not be put into service until the recreational craft
in which it is to be installed has been declared in conformity, if so required, with the
relevant provision of the directive.
Electromagnetic Compatibility Directive 89/336/EC, 92/31/EEC and 93/68/EEC
Generic emission standard EN 50081‑1
Generic immunity standard EN 50082‑1
Vehicles, boats and internal combustion engine
driven devices Radio disturbance characteristics
SAE J551 (CISPR 12)
Electrostatic discharge testing EN 61000‑6‑2; EN 61000‑4‑2; EN61000‑4‑3
The notified body responsible for surveillance of the quality system under Full Quality Assurance
Module H of Directive 2003/44/EC is:
Det Norske Veritas
Norway
Notified Body Number: 0575
This declaration is issued under the sole responsibility of Mercury Marine and Mercury MerCruiser.
Patrick C. Mackey
President ‑ Mercury Marine, Fond du Lac, WI USA

Table of Contents

Questions and Answers:

MerCruiser 6.2 MPI Specifications

General IconGeneral
Engine TypeV8
Alternator Output65 amp / 917 watt
Compression Ratio9.4:1
Displacement6.2L (377 cu in)
Horsepower300 hp
Fuel SystemMulti-Port Fuel Injection (MPI)
IgnitionDistributorless Ignition (DTS)
Fuel Type87 Octane Compatible
Max RPM5400 RPM
Bore x Stroke4.00 x 3.75 in / 101.6 x 95.25 mm

Summary

Declaration of Conformance

Recreational Craft Directive Compliance

Ensures compliance with Recreational Craft Directive 94/25/EC and 2003/44/EC standards.

Electromagnetic Compatibility Compliance

Ensures compliance with Electromagnetic Compatibility Directive 89/336/EC and related standards.

Section 1 - Warranty Information

Mercury MerCruiser Limited Warranty

Details the limited warranty coverage for gasoline-fueled Mercury MerCruiser products.

3-Year Limited Warranty Against Corrosion

Covers product against inoperability due to corrosion for three years.

Section 2 - Getting to Know Your Power Package

Audio Warning System

Description of the audio warning system and its alert signals.

Engine Guardian Strategy

Explanation of the system designed to protect the engine from damage.

Transmission Guardian Strategy

Details the system that protects transmissions from clutch damage.

Section 3 - On The Water

Safe Boating Suggestions

General advice and recommendations for safe operation on the water.

Be Alert to Carbon Monoxide Poisoning

Information on carbon monoxide hazards and symptoms.

Starting and Stopping the Engine

Procedures for safely starting and stopping the marine engine.

Protecting People in the Water

Safety precautions when people are in the water near the boat.

Section 5 - Maintenance

Maintenance Schedule—Inboard Models

Lists routine and scheduled maintenance tasks and intervals.

Section 6 - Storage

Draining the Seawater System

Instructions for draining the seawater section of the cooling system.

Section 7 - Troubleshooting

Starter Motor Will Not Crank Engine, Or Cranks Slow

Common causes and remedies for starter motor issues.

Engine Will Not Start or Is Hard to Start

Troubleshooting steps for engines that won't start or start with difficulty.

Excessive Engine Temperature

Identifying causes and solutions for engine overheating.

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